UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Crossgates

A container crafted exactly to the item’s unique dimensions holds it during transportation, removing the requirement for excess material to fill loose space. To start, you determine the dimensions, build, printing, and surface finish for every box, making sure the finished packaging perfectly fits with your product and brand. With no minimum order limits, you can start your story with a one sample or purchase in grand volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Crossgates

What custom packaging means

Our customised packaging is produced thoughtfully around your individual item, so you can choose the dimensions, build, print and final finish.

By contrast, adding a bespoke logo onto a standard, off-the-shelf carton represents a distinct task with limited customization options.

Our definition of a completely bespoke box is that we adjust the measurements carefully to your products, choose the material gauge based on transport requirements, and print your graphics to the surfaces you choose.

From the very inception of design phase, the final packaging is meticulously tailored to enclose the product.

We really love working with food producers, cosmetics brands, online sellers and craft spirits makers throughout the UK!

The custom packaging we make

We manufacture varied box styles to your layout specifications. All order includes tailored dimensions and bright full colour printing of your distinctive branding.

Determining the optimal presentation for your merchandise relies upon its natural nature, your selling approach, and the fulfilment process, all of which our specialists will help you choose.

Folding cartons

Are you ready to uncover the true classics of the retail world? Reverse tuck-end boxes and crash-lock bottom boxes are the perfect daily packaging formats that every retail shelf needs!

Designed with upper and lower closure flaps that insert in opposite directions, the reverse tuck-end carton offers a suitable packaging solution for lightweight products, such as cosmetics and dietary supplements.

Engineered with a bottom that mechanically interlocks upon opening, the crash-lock box simply supports bulkier merchandise to avoid any structural collapse, whilst both packaging styles are delivered in a collapsed state and can be fully constructed in mere moments.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For digital retailers, custom mailing boxes keep safe products during transit whilst turning the delivery process into an extension of your branding.

By displaying bespoke artwork on every surface, these robust postal cartons turn routine deliveries into compelling tactile stories that well outstrip the banality of standard packaging.

Our team further create expandable e-commerce cartons made specifically for consignments requiring greater depth or adaptable packaging dimensions.

Sleeves and wallets

Enclosing a product or internal tray within a slide-on sleeve offers an sophisticated branding opportunity that retains the original packaging, providing an highly useful and affordable solution for seasonal limited lines and select limited-edition releases.

This wallet style box encases the item like a folder to offer a elegant and premium presentation for your cards, prints and flat retail merchandise.

Gift boxes and presentation packaging

Whenever items are acquired as presents, a bespoke gift box delivers the elegant presentation that consumers expect whilst doing away with the need for any self wrapping.

Can you imagine the impact of rigid boxes, magnetic-close boxes and printed inserts? They fit the space perfectly, whilst luxury finishes like foil stamping, embossing and soft-touch lamination immediately elevate the look to premium packaging that effortlessly commands a higher price!

Custom gift boxes

Packaging design support if you do not have a designer

Thorough design assistance is fully built in into our service, regardless of the current development phase of your artwork.

Should you already have defined brand guidelines alongside print-ready creative files, we will faithfully align with your requirements to prepare everything for the manufacturing process.

Are you providing your logo as a raster image or alternative image format? We redesign it from scratch for printing because pack shot materials needs much higher resolution than a typical website can.

Starting from a basic early concept, our specialists refine your packaging architecture and production-ready graphics, developing bespoke structural solutions when stock containers fail to suffice. We clarify every technical specification throughout the entire process, including material thickness and image definition.

Alternatively, you may, you could use our online creator to tailor a carton and add your own logo before reaching out, or book a creative meeting if you prefer discussing your ideas beforehand.

Custom packaging for Crossgates’s industries

Do are you looking for excellent packaging for your food and drink, distillery, cosmetics or e-commerce business? We scale up brands with impressive packaging and wraps and labels right across Crossgates!

Every separate sector sets its own specific requirements, ranging from the strict safety standards of food packaging to the impeccable aesthetic quality required by luxury luxury boxes.

Food and drink

Ready yourself for the vibrant energy of the Scottish food and drink industry? In this highly competitive market, your packaging must look absolutely striking on the shelf whilst being fully suitable for consumer contact!

As recipients of the BRC Global Packaging certification at high hygiene level, we manufacture our food packaging within tightly regulated, traceable environments that retailers mandate as a condition for product listings.

Whisky and craft spirits

We produce bespoke printed bottle cartons and presentation boxes for boutique spirits producers and whisky distilleries, featuring premium finishes like metallic foiling, custom embossing and tactile soft-touch lamination.

By removing minimum order requirements, our process allows a distillery to produce a small batch for a boutique release without the need of ordering bulk quantities.

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Cosmetics and beauty

We produce printed cartons for beauty, hair care and skin care brands, incorporating finishes including raised embossing, foil and soft-touch lamination.

In as well as safeguarding delicate glass vessels and cosmetic compacts, premium packaging must command attention on retail shelves, a dual requirement readily fulfilled by the chosen surface finish._

E-commerce and subscription brands

We create bespoke custom branded mailer boxes, printed tissue and made-to-measure inserts tailored specifically for digital retailers and subscription organisations.

Tailored packaging created to accommodate the item exactly ensures secure transit whilst significantly reducing the financial burden of replacements and returned goods and returned items.

Unboxing a printed carton is just so much more thrilling for your client than unpacking a dull, ordinary package!

A packaging supplier perfect for Crossgates businesses

Our full product range is manufactured exclusively at our specialised manufacturing facility based in Crossgates.

We help Crossgates enterprises by ensuring short lead times and reducing transport fees.

Our prompt logistics guarantee that businesses throughout Crossgates and the rest of the UK receive identical swift turnaround times regardless of their distance from our manufacturing site.

As an integral part of KennedySmith Press Ltd, Custom Pack Studio is backed by an established Scottish packaging manufacturer that has been focusing in high-quality print and packaging production since 1997.

Made on the dedicated presses of those specialist artisans, your packaging is finished to the strict and demanding finishing standards expected of an industry front-runner.

Before your creation is fully realised, you will examine a proof, alongside a sample if the format calls for it.

Sustainable packaging as standard

We create completely recyclable boxes utilising the built-in characteristics of the board used.

By sourcing our board and paper from FSC and PEFC certified origins, we make sure each sheet stays fully traceable through an checked pathway to sustainably managed forests.

Commonly used for mailing and shipping, robust corrugated board offers reliable protection while staying one of the regularly recycled packaging materials in the UK.

Are you ready for some fantastic news? We are completely phasing out single-use plastic and EPS from our operations! For what reason? As those pesky white foam blocks and plastics are extremely difficult to recycle, posing significant environmental hazards once thrown away. we are trading them for greener alternatives!

When the project layout makes it possible, our team recommends choosing recyclable paper or sustainable packaging materials whilst deliberately avoiding unnecessary surplus.

Order one box or ten thousand

Bespoke packaging usually requires an order commitment of 500 or 1,000 items.

When companies test an unfamiliar item or produce limited-run festive collections, they face the cost of covering inventory and warehousing prior to verifying the market demand.

Are you ready to get started? We enforce zero minimum orders, meaning you can take everything from one box to a massive run of ten thousand! This turns a tiny initial order the ultimate low-risk approach to test your market.

We offer formal written confirmation of the expenses for every volume prior to production, whilst future manufacturing runs make use of the existing designs to ensure that expanding the enterprise requires no additional creative development.

How to order custom packaging

To begin, dial 01294 314 919 or submit the web form to give details regarding your item, the amount required, and your intended sales method. Our team will happily recommend an ideal packaging option if you require guidance.

Regarding structural architecture and checking, we thoroughly draft the housing around your merchandise, position the graphics, and provide an official proof, with a physical prototype should the specific configuration require validation.

To commence your order journey, our experienced team at the Crossgates facility will produce and finish your tailored order within a standard timeframe of 2 to 3 weeks following your last approval of the proof.

To make it straightforward, your order arrives in flat-pack form and set for assembly, sent straight to any doorstep in Crossgates or throughout the UK.

Custom packaging Crossgates FAQ

What counts as custom packaging?

Tailored packaging is crafted carefully around the specific dimensions and specifications of your item. Each detail of the dimensions, material density, architecture, print and tactile finish is selected for your particular contents, ensuring a perfect fit that reflects your corporate identity with pride. Although merely stamping a logo onto a generic carton constitutes personalised packaging, true custom creation designs the entire experience from the actual product upwards.

Is there a minimum order?

Absolutely not. There are no minimum quantities on any choice, so you can request just one box or many thousands. This approach supports independent makers and anyone trying a new item. Quotes vary with order size, and you receive a quote in writing before making.

Do you deliver to Crossgates?

Our Irvine facility creates goods shipped directly to businesses in Crossgates. Scottish production offers swifter turnaround times and beautifully reduced transport costs for Scottish brands.

What are your lead times?

After you have greenlighted the design, we generally require two to three weeks to produce your packaging, though more straightforward boxes can often be produced more swiftly. Should you have a critical date in mind, please share it during your initial enquiry so we can immediately determine if we can make it happen.

Can you help if I do not have a designer?

We frequently start our creative journey with nothing more than a brand emblem and a fleeting concept, nurturing your early thoughts into fully developed production-ready files. A shared design consultation is built into this service to guide your ideas. Alternatively, you can begin the process independently by utilising our digital design platform before giving the reins to our specialists whenever you feel prepared.

Is the packaging recyclable?

Each item is fully recyclable and crafted from FSC and PEFC certified board. We deliberately avoid plastic laminates and coatings that would else prevent efficient recycling, unless food safety standards directly necessitate these measures, and our team will thoroughly discuss these choices with you beforehand.

Request a free quote from Custom Pack Studio today

Custom Pack Studio delivers the ideal partnership for ensuring dependable packaging and enhancing your business image from the very first encounter.

Taking away minimum order quantities gives your business the ultimate scope to grow. We work with companies on their developmental path, beginning with modest volumes and scaling our operations as you scale.

Begin operations progressing instantly by phoning us!

Start your story by calling 01294 314 919 or sending an email to contact@custompackstudio.co.uk with your product, packaging requirements, and the quantities you have in mind.

Your provided quote specifies the specific format, the print style and the separate charge for the exact amount you want!

Did you realise that there are strictly no minimum order requirements? That’s correct, you will too get complimentary design support with each and every box customised perfectly to wrap your product.

Please feel free begin your consultation with us at Crossgates whenever you are ready to do so.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD