What custom packaging means
Our customised packaging is produced thoughtfully around your individual item, so you can choose the dimensions, build, print and final finish.
By contrast, adding a bespoke logo onto a standard, off-the-shelf carton represents a distinct task with limited customization options.
Our definition of a completely bespoke box is that we adjust the measurements carefully to your products, choose the material gauge based on transport requirements, and print your graphics to the surfaces you choose.
From the very inception of design phase, the final packaging is meticulously tailored to enclose the product.
We really love working with food producers, cosmetics brands, online sellers and craft spirits makers throughout the UK!
The custom packaging we make
We manufacture varied box styles to your layout specifications. All order includes tailored dimensions and bright full colour printing of your distinctive branding.
Determining the optimal presentation for your merchandise relies upon its natural nature, your selling approach, and the fulfilment process, all of which our specialists will help you choose.
Folding cartons
Are you ready to uncover the true classics of the retail world? Reverse tuck-end boxes and crash-lock bottom boxes are the perfect daily packaging formats that every retail shelf needs!
Designed with upper and lower closure flaps that insert in opposite directions, the reverse tuck-end carton offers a suitable packaging solution for lightweight products, such as cosmetics and dietary supplements.
Engineered with a bottom that mechanically interlocks upon opening, the crash-lock box simply supports bulkier merchandise to avoid any structural collapse, whilst both packaging styles are delivered in a collapsed state and can be fully constructed in mere moments.

Postal and mailer boxes
For digital retailers, custom mailing boxes keep safe products during transit whilst turning the delivery process into an extension of your branding.
By displaying bespoke artwork on every surface, these robust postal cartons turn routine deliveries into compelling tactile stories that well outstrip the banality of standard packaging.
Our team further create expandable e-commerce cartons made specifically for consignments requiring greater depth or adaptable packaging dimensions.
Sleeves and wallets
Enclosing a product or internal tray within a slide-on sleeve offers an sophisticated branding opportunity that retains the original packaging, providing an highly useful and affordable solution for seasonal limited lines and select limited-edition releases.
This wallet style box encases the item like a folder to offer a elegant and premium presentation for your cards, prints and flat retail merchandise.
Gift boxes and presentation packaging
Whenever items are acquired as presents, a bespoke gift box delivers the elegant presentation that consumers expect whilst doing away with the need for any self wrapping.
Can you imagine the impact of rigid boxes, magnetic-close boxes and printed inserts? They fit the space perfectly, whilst luxury finishes like foil stamping, embossing and soft-touch lamination immediately elevate the look to premium packaging that effortlessly commands a higher price!

Packaging design support if you do not have a designer
Thorough design assistance is fully built in into our service, regardless of the current development phase of your artwork.
Should you already have defined brand guidelines alongside print-ready creative files, we will faithfully align with your requirements to prepare everything for the manufacturing process.
Are you providing your logo as a raster image or alternative image format? We redesign it from scratch for printing because pack shot materials needs much higher resolution than a typical website can.
Starting from a basic early concept, our specialists refine your packaging architecture and production-ready graphics, developing bespoke structural solutions when stock containers fail to suffice. We clarify every technical specification throughout the entire process, including material thickness and image definition.
Alternatively, you may, you could use our online creator to tailor a carton and add your own logo before reaching out, or book a creative meeting if you prefer discussing your ideas beforehand.
Custom packaging for Crossgates’s industries
Do are you looking for excellent packaging for your food and drink, distillery, cosmetics or e-commerce business? We scale up brands with impressive packaging and wraps and labels right across Crossgates!
Every separate sector sets its own specific requirements, ranging from the strict safety standards of food packaging to the impeccable aesthetic quality required by luxury luxury boxes.
Food and drink
Ready yourself for the vibrant energy of the Scottish food and drink industry? In this highly competitive market, your packaging must look absolutely striking on the shelf whilst being fully suitable for consumer contact!
As recipients of the BRC Global Packaging certification at high hygiene level, we manufacture our food packaging within tightly regulated, traceable environments that retailers mandate as a condition for product listings.
Whisky and craft spirits
We produce bespoke printed bottle cartons and presentation boxes for boutique spirits producers and whisky distilleries, featuring premium finishes like metallic foiling, custom embossing and tactile soft-touch lamination.
By removing minimum order requirements, our process allows a distillery to produce a small batch for a boutique release without the need of ordering bulk quantities.

Cosmetics and beauty
We produce printed cartons for beauty, hair care and skin care brands, incorporating finishes including raised embossing, foil and soft-touch lamination.
In as well as safeguarding delicate glass vessels and cosmetic compacts, premium packaging must command attention on retail shelves, a dual requirement readily fulfilled by the chosen surface finish._
E-commerce and subscription brands
We create bespoke custom branded mailer boxes, printed tissue and made-to-measure inserts tailored specifically for digital retailers and subscription organisations.
Tailored packaging created to accommodate the item exactly ensures secure transit whilst significantly reducing the financial burden of replacements and returned goods and returned items.
Unboxing a printed carton is just so much more thrilling for your client than unpacking a dull, ordinary package!
A packaging supplier perfect for Crossgates businesses
Our full product range is manufactured exclusively at our specialised manufacturing facility based in Crossgates.
We help Crossgates enterprises by ensuring short lead times and reducing transport fees.
Our prompt logistics guarantee that businesses throughout Crossgates and the rest of the UK receive identical swift turnaround times regardless of their distance from our manufacturing site.
As an integral part of KennedySmith Press Ltd, Custom Pack Studio is backed by an established Scottish packaging manufacturer that has been focusing in high-quality print and packaging production since 1997.
Made on the dedicated presses of those specialist artisans, your packaging is finished to the strict and demanding finishing standards expected of an industry front-runner.
Before your creation is fully realised, you will examine a proof, alongside a sample if the format calls for it.
Sustainable packaging as standard
We create completely recyclable boxes utilising the built-in characteristics of the board used.
By sourcing our board and paper from FSC and PEFC certified origins, we make sure each sheet stays fully traceable through an checked pathway to sustainably managed forests.
Commonly used for mailing and shipping, robust corrugated board offers reliable protection while staying one of the regularly recycled packaging materials in the UK.
Are you ready for some fantastic news? We are completely phasing out single-use plastic and EPS from our operations! For what reason? As those pesky white foam blocks and plastics are extremely difficult to recycle, posing significant environmental hazards once thrown away. we are trading them for greener alternatives!
When the project layout makes it possible, our team recommends choosing recyclable paper or sustainable packaging materials whilst deliberately avoiding unnecessary surplus.
Order one box or ten thousand
Bespoke packaging usually requires an order commitment of 500 or 1,000 items.
When companies test an unfamiliar item or produce limited-run festive collections, they face the cost of covering inventory and warehousing prior to verifying the market demand.
Are you ready to get started? We enforce zero minimum orders, meaning you can take everything from one box to a massive run of ten thousand! This turns a tiny initial order the ultimate low-risk approach to test your market.
We offer formal written confirmation of the expenses for every volume prior to production, whilst future manufacturing runs make use of the existing designs to ensure that expanding the enterprise requires no additional creative development.
How to order custom packaging
To begin, dial 01294 314 919 or submit the web form to give details regarding your item, the amount required, and your intended sales method. Our team will happily recommend an ideal packaging option if you require guidance.
Regarding structural architecture and checking, we thoroughly draft the housing around your merchandise, position the graphics, and provide an official proof, with a physical prototype should the specific configuration require validation.
To commence your order journey, our experienced team at the Crossgates facility will produce and finish your tailored order within a standard timeframe of 2 to 3 weeks following your last approval of the proof.
To make it straightforward, your order arrives in flat-pack form and set for assembly, sent straight to any doorstep in Crossgates or throughout the UK.
Custom packaging Crossgates FAQ
What counts as custom packaging?
Tailored packaging is crafted carefully around the specific dimensions and specifications of your item. Each detail of the dimensions, material density, architecture, print and tactile finish is selected for your particular contents, ensuring a perfect fit that reflects your corporate identity with pride. Although merely stamping a logo onto a generic carton constitutes personalised packaging, true custom creation designs the entire experience from the actual product upwards.
Is there a minimum order?
Absolutely not. There are no minimum quantities on any choice, so you can request just one box or many thousands. This approach supports independent makers and anyone trying a new item. Quotes vary with order size, and you receive a quote in writing before making.
Do you deliver to Crossgates?
Our Irvine facility creates goods shipped directly to businesses in Crossgates. Scottish production offers swifter turnaround times and beautifully reduced transport costs for Scottish brands.
What are your lead times?
After you have greenlighted the design, we generally require two to three weeks to produce your packaging, though more straightforward boxes can often be produced more swiftly. Should you have a critical date in mind, please share it during your initial enquiry so we can immediately determine if we can make it happen.
Can you help if I do not have a designer?
We frequently start our creative journey with nothing more than a brand emblem and a fleeting concept, nurturing your early thoughts into fully developed production-ready files. A shared design consultation is built into this service to guide your ideas. Alternatively, you can begin the process independently by utilising our digital design platform before giving the reins to our specialists whenever you feel prepared.
Is the packaging recyclable?
Each item is fully recyclable and crafted from FSC and PEFC certified board. We deliberately avoid plastic laminates and coatings that would else prevent efficient recycling, unless food safety standards directly necessitate these measures, and our team will thoroughly discuss these choices with you beforehand.
Request a free quote from Custom Pack Studio today
Custom Pack Studio delivers the ideal partnership for ensuring dependable packaging and enhancing your business image from the very first encounter.
Taking away minimum order quantities gives your business the ultimate scope to grow. We work with companies on their developmental path, beginning with modest volumes and scaling our operations as you scale.
Begin operations progressing instantly by phoning us!
Start your story by calling 01294 314 919 or sending an email to contact@custompackstudio.co.uk with your product, packaging requirements, and the quantities you have in mind.
Your provided quote specifies the specific format, the print style and the separate charge for the exact amount you want!
Did you realise that there are strictly no minimum order requirements? That’s correct, you will too get complimentary design support with each and every box customised perfectly to wrap your product.
Please feel free begin your consultation with us at Crossgates whenever you are ready to do so.


























