What custom packaging means
Our bespoke packaging is carefully engineered to accommodate your specific product because you maintain total creative authority over dimensions, the design, the printing and the finish.
Conversely, applying a custom logo to a standard, ready-made carton is a different task with reduced customization options.
By selecting our bespoke packaging, you will be provided with customised casing dimensions tailored to your item, appropriate board durability selected for its planned journey, and personalised printing over your preferred surfaces.
Are you ready to be astonished? From the very first drawing, we literally sculpt the packaging around the product!
Custom Pack Studio serves food manufacturers, cosmetics companies, internet retailers and artisan distillers throughout Crosshouse.
The custom packaging we make
We create a varied collection of box formats to your bespoke sizes, stylishly printing your personal design in vibrant, full colour finish.
Selecting the best presentation for your item is a task determined by its particular nature, route to market, and end delivery, a path our dedicated specialists will support you through.
Folding cartons
Traditional shop packaging solutions regularly uses the usual formats of reverse tuck-end boxes and crash-lock bottom boxes.
With closure flaps at the top and base, the subtle reverse tuck end carton neatly supports light items like cosmetics and supplements.
Built with a self-assembling base that fastens flat upon opening, the crash-lock box successfully supports bulkier items to reduce the risk of structural failure while both packaging variations ship flat and construct rapidly.

Postal and mailer boxes
For organisations active within the digital marketplace, bespoke postal packaging safeguards your merchandise during transit whilst simultaneously transforming the unpacking experience into an integral extension of your brand identity.
Double-sided printing changes a standard mailer box from a ordinary transit package into a memorable unboxing journey while maintaining the strength required to withstand the postal system.
Are you after more depth or a bit more flexibility? We additionally create high-quality gusseted e-commerce boxes made for those particular needs!
Sleeves and wallets
A slip-on jacket encases the brand item or an internal container to offer visible merchandising without sacrificing the original box, thus offering an extremely efficient and economical refinement for limited-run lines and exclusive releases.
Designed to encase the item in the manner of a folder, this wallet style box provides an elegant flat display for retail merchandise, photographs and paper goods.
Gift boxes and presentation packaging
When buying items destined as gifts, utilising a tailored presentation box enhances the entire aesthetic to satisfy consumer requirements whilst completely doing away with the need for manual wrapping.
This custom presentation is effortlessly achieved through well organised presentation boxes, sleek magnetic closures, and bespoke inserts, whilst exquisite embellishments such as metallic foil block detailing, embossed embossing, and luxurious soft touch coatings effectively elevate the final creation into luxury packaging that achieves a more premium market value.

Packaging design support if you do not have a designer
Our service happily includes full design support as a standard feature, whatever your current artwork stage.
Got brand guidelines and print-ready files set to go? We’ll begin right away to prepare your designs for final manufacture!
As packaging calls for a far greater resolution than a digital website , we must prepare any provided JPEG or other image file format for print use.
Starting from merely a basic concept, our specialists design the packaging configuration and press-ready graphics on your behalf, while preparing a bespoke blueprint when conventional containers are unsuitable. We clarify each technical decision throughout the process, including the selection of material calibre and image definition.
Alternatively, you may utilise our online design programme to personalise a packaging solution and integrate your bespoke corporate identity prior to starting contact, or otherwise arrange a creative appointment should you want to discuss your requirements in advance.
Custom packaging for Crosshouse’s industries
Across Crosshouse, we craft exceptional packaging for food-and-drink producers, distilleries, cosmetics brands and online sellers.
Every individual field sets its own particular requirements, ranging from the strict safety standards of food packaging to the impeccable aesthetic quality required by high-end luxury boxes.
Food and drink
To excel in the extensive and highly competitive Scottish food and drink industry, your packaging must ensure product safety whilst simultaneously captivating consumers on the retail shelf.
As an organisation holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we produce our food containers within carefully controlled and completely auditable facilities which supermarkets examine prior to approving any merchandise.
Whisky and craft spirits
Our team produce bespoke printed bottle cartons and display packaging for craft spirit producers and whisky distilleries, utilising premium finishes including spot foil, debossing and tactile lamination.
By deciding to remove minimum order requirements, we empower a distillery to facilitate limited production runs of bespoke labels for specialised releases without the need the need of buying excessive quantities.

Cosmetics and beauty
We produce printed cartons for beauty sector, hair care and skincare brands, using finishes including embossing, foil and soft touch lamination.
Beauty presentation of beauty products requires the precise safeguarding of sensitive glass and pressed powders while at the same time drawing attention on store shelving, a twofold responsibility largely achieved through the utilising of high-quality surface coatings.
E-commerce and subscription brands
We create bespoke tailor-made branded mailer boxes, printed tissue and fitted inserts tailored especially for digital retailers and subscription organisations.
Tailored packaging crafted to fit the item precisely provides its safeguarding during transit, efficiently reducing the financial impact of transit damage and customer returns.
Opening a printed carton is just far more thrilling for your customer than unpacking a boring, standard package!
A packaging supplier perfect for Crosshouse businesses
Each and every product is made by our team at our bespoke production facility located in Irvine, based within Ayrshire.
This makes sure local businesses in Crosshouse gain from prompt turnaround times whilst maintaining highly economical distribution rates.
Our distribution network spans Crosshouse and the rest of the UK to make sure that faraway enterprises receive the benefit from the identical swift dispatch times as those based close to our production facility.
Custom Pack Studio functions as a division of KennedySmith (Press) Ltd, a packaging manufacturer providing print and packaging solutions in Scotland since the year 1997.
Your packaging is produced by that specific team utilising their own machinery, ensuring the resulting print and detail align with the rigorous criteria of a experienced producer.
You will regularly approve a proof, alongside a sample where the format calls for it, before full production runs begins.
Sustainable packaging as standard
Each of the manufactured cartons is entirely recyclable because the built-in qualities of the board itself give this sustainable quality.
By sourcing our paper and board solely from FSC and PEFC certified woodlands, we help ensure a clear journey where every single sheet can be checked and traced back to its verified origins.
Are you prepared to find out about the ultimate packaging powerhouse? Exceptionally sturdy and safe, corrugated board stands out as a top champion for UK recycling in both mailing and shipping setups!
We eliminate single-use plastic and expanded polystyrene from our day-to-day operations due to their recycling difficulties and harmful environmental impact.
Why not just switch to green, paper-based protection options and completely design out waste wherever your design permits?
Order one box or ten thousand
Custom packaging typically requires a minimum order purchase of 500 or 1,000 items.of
Introducing a new product or running limited seasonal runs requires businesses to cover stock and storage before confirming any sales.
We welcome purchases of any size with no minimum limit. You can decide your preferred quantity, choose a single carton or ten thousand units, and comfortably assess your market with limited financial risk.
Prior to commencing manufacture, our specialists provide written costing validation for any order volume, whilst subsequent production runs utilise the identical design assets to make sure that expanding your operations requires no additional packaging development.
How to order custom packaging
To get started, dial 01294 314 919 or submit the online form to give details regarding your item, the amount required, and your intended sales method. Our team will more than happily recommend an ideal packaging option if you require guidance.
We meticulously develop the packaging structure around your specific item, set out the artwork layout, and then provide a final proof together with a physical prototype if the design requires it.
Manufacturing and completion begin immediately after your formal sign-off of the proof, with the manufacturing process happening at our specialised Crosshouse facility, typically lasting between two and three weeks.
Sent directly to your doorstep, your order arrives flat-packed and prepared for easy assembly at any address across Crosshouse or the rest of the UK.
Custom packaging Crosshouse FAQ
What counts as custom packaging?
Tailored packaging is produced to the specific sizes and requirements of your item. The measurements, thickness of the material, build, design, and finish are all matched to your specific items, ensuring the container fits closely and showcases your corporate identity. Just placing a badge onto a pre-made carton constitutes personalised packaging. By contrast, true custom packaging is designed entirely around your product from the outset.
Is there a minimum order?
We apply absolutely no minimum quantity limits on any format, meaning you are welcome to purchase a single carton or many thousands. This freedom is ideal for small-scale creators and those starting initial product trials. Our rates decrease as your order volume grows, with every project receiving a formal quotation prior to manufacturing.
Do you deliver to Crosshouse?
Our Irvine facility creates goods sent straight to businesses in Crosshouse. Scottish production ensures faster turnaround times and much reduced transport costs for Scottish brands.
What are your lead times?
When you have signed off on the design, we usually require two to three weeks to produce your packaging, though less complex boxes can often be produced faster. If you have a critical date in mind, please provide it during your initial enquiry so we can quickly determine if we can make it happen.
Can you help if I do not have a designer?
Ready to watch your simple concepts turn into something real? We regularly take a simple logo and a spark of inspiration and transform them into stunning, ready-to-print masterpieces, with a thorough design consultation built right into the process! Or, if you would like having a go yourself, why not jump onto our online design tool to start your creation and then pass the baton over to us whenever you are ready?
Is the packaging recyclable?
Are you fully ready for really green packaging? Every single one of our boxes is fully recyclable and crafted from certified FSC and PEFC board! We simply decline to use plastic laminates or coatings that prevent recycling, unless food safety requires it, and we always discuss each option with you first.
Request a free quote from Custom Pack Studio today
If you wish to enhance your enterprise, establish an immediate visual impression, or find a trustworthy packaging partner, Custom Pack Studio offers the specific expertise you need.
By providing no minimum order quantities, we provide organisations with the absolute adaptability needed to facilitate their growth. We regularly accompany organisations along their developmental path, beginning with small quantities and steadily expanding our logistical scale to match your continued expansion.
Begin things moving instantly by calling us!
To begin your consultation, please ring 01294 314 919 or email contact@custompackstudio.co.uk with details regarding your item, bespoke packaging specifications, and estimated volumes.
To commence, your printed quote plainly sets out the particular layout, the production method, and the individual cost based on your desired volume.
We accommodate all quantities without a minimum threshold, offer free design assistance, and create each tailored container to exactly fit your particular product.
Are you all set to begin your fascinating journey with us today?


























