What custom packaging means
We create custom packaging completely around your specific product. Your idea guides the story, setting the required dimensions, structure, print and finish.
Tailoring a pre-made carton with a stamped brand mark creates a contrasting and far more restricted undertaking.
Wondering what true customisation can look? We saw every dimension to your product, choose the specific board weight for its journey, and add vibrant print onto any panels you choose!
From the initial moment of design, the packaging is carefully conceived to showcase the product.
Custom Pack Studio collaborates with food production companies, cosmetic organisations, online retailers and small-batch distilleries across the whole of the entire nation.
The custom packaging we make
We make an broad variety of bespoke packaging styles, each made to your exact dimensions and completed with premium, full colour custom printing.
Choosing the most suitable presentation for your item is a process determined by its particular nature, sales channel, and final delivery, a process our specialist specialists will help you navigate.
Folding cartons
Shop items typically employ crash-lock bottom and reverse tuck-end boxes as common packaging formats.
With a reverse tuck end carton, the upper and lower flaps insert in opposite directions, which provides an ideal packaging choice for light products such as cosmetics and supplements.
Are you prepared for some packaging magic? Those impressive crash-lock boxes feature a clever base that clicks snugly into place the exact second you unfold them! This robust design easily supports your bulkiest items without any risk of the bottom collapsing. Even better, both styles ship completely flat and take mere moments to build!

Postal and mailer boxes
For businesses active within the digital marketplace, bespoke postal packaging safeguards your merchandise during transit whilst simultaneously transforming the unpacking experience into an essential extension of your brand identity.
Double-sided printing turns a standard mailer box from a simple transit package into a memorable unboxing journey whilst maintaining the durability required to withstand the postal system.
We additionally make gusseted ecommerce boxes, offering the ideal, roomy embrace for goods requiring a more generous or more flexible fit.
Sleeves and wallets
To readily add branding without replacing your current packaging, you can easily fit a over-sleeve sleeve around the product or its inner tray, creating a cost-effective solution for holiday ranges and limited edition collections.
Designed to envelop your merchandise like a sleek folder, this wallet-style packaging delivers an elegant and sleek display that is well suited for presenting cards, prints and slender retail items.
Gift boxes and presentation packaging
To enhance items purchased as gift items, employing bespoke gift packaging delivers the polished finish your clientele anticipates while eliminating the trouble of wrapping.
Sturdy boxes, magnetic-lid boxes and printed inserts are highly practical options, whilst finishes such as foil stamping, embossing and soft-touch lamination enhance the presentation into upmarket packaging that well warrants an elevated price point.

Packaging design support if you do not have a designer
Our service delivers comprehensive design support at every stage of your artwork development.
Got brand guidelines and print-ready files ready to use? We will jump right in to prepare your designs for final manufacture!
When a brand mark is supplied in a raster or alternative image format, we meticulously reproduce it for production requirements because physical packaging demands a considerably greater amount of image clarity than a virtual platform demands.
Starting with only a basic concept, we create your box structure and print suitable artwork. Our specialists create bespoke packaging when standard templates do not suit. To help guide you, we explain every technical detail, including board weight and print resolution.
Alternatively, you may employ our virtual design software to tailor a container and add your bespoke branding prior to contacting us, or arrange a tailored consultation should you prefer to discuss your requirements beforehand.
Custom packaging for Crown’s industries
Our organisation produces bespoke packaging solutions for culinary creators, artisan distilleries, cosmetics brands and online retailers throughout Crown.
Each industry has its own distinct set of standards, ranging from strict food safety compliance to the flawless finish required for a luxury carton!
Food and drink
Within the broad and extremely competitive food and drink sector of Scotland, packaging must satisfy rigorous safety standards for direct product contact while at the same time capturing visual interest on the retail shelf.
Our High Hygiene BRC Global Packaging certification ensures we make food packaging under audited and traceable conditions required by major retailers for product listings.
Whisky and craft spirits
Ready to elevate your brand to elevate your brand? We create bespoke printed bottle cartons and luxury gift packaging for high-end whisky distilleries and artisan spirit producers, delivering incredible finishes like hot foil, deep embossing and velvety soft-touch lamination!
By choosing to eliminate minimum order requirements, we enable a distillery to carry out modest production runs of custom labels for particular releases without the need the necessity of acquiring excessive quantities.

Cosmetics and beauty
We create printed cartons for beauty and personal care, haircare and skincare brands, utilising finishes including embossing, foil and soft touch lamination.
Beauty packaging must shield delicate glass and compacts whilst maintaining shelf appeal, a task largely accomplished by the chosen finish.
E-commerce and subscription brands
Our work revolves around creating bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.
Custom packaging shaped specifically to the item helps ensure its safe passage through the mail system, which in the end minimises the high burden of breakage and product replacements.
Opening a branded carton is just far more thrilling for your client than unpacking a dull, ordinary package!
A packaging supplier perfect for Crown businesses
Our local facility in Irvine handles each and every manufacturing requirement.
This makes sure local companies in Crown profit from prompt turnaround times whilst maintaining very cost-effective distribution rates.
We deliver right across Crown and the entire UK, so that that a company located a lot farther away, receives the exact same swift delivery schedule as a client situated just twenty minutes down the road from our primary factory!
As an integral division of KennedySmith Press Ltd, Custom Pack Studio is backed by an well-established Scottish packaging manufacturer that has been working in high-quality print and packaging production since 1997.
Created by that very team on their own presses, your packaging is produced to the precise printing and finishing standards expected of an experienced industry leader.
To ensure complete accuracy, you will receive either a tangible sample when required by the format and a digital proof before we begin the main production run.
Sustainable packaging as standard
Each container we manufacture is entirely recyclable owing to the inherent qualities of the cardboard material.
We source our paper and board exclusively from FSC and PEFC certified origins, ensuring that each sheet stays fully traceable via a verified chain of custody straight through to responsibly managed woodlands.
Mailers and shipping packaging formats use corrugated board because this highly durable material protects products and remains one of the most often recycled packaging options in Crown.
We are methodically removing disposable plastics and EPS, the white foam used as void fill, from our operations. This is since these materials are difficult to recycle and negatively affect the environment when discarded.
When the specific scheme does allow, we advise using recyclable or paper-based, sustainable safeguarding materials whilst actively eliminating surplus from our planning process.of_thought_
Order one box or ten thousand
Custom packaging usually requires a minimum order of 500 or 1,000 items.
When an enterprise triages a novel commodity or produces a limited ceremonial collection, they incur immediate expenses for inventory and warehousing prior to establishing market demand.
With no minimum order limits to bind you, your volume is entirely your choice, from one solitary box to ten thousand. A modest start becomes a secure way to test the market .
Before commencing manufacture, our specialists supply written costing verification for any order volume, whilst follow-up production runs utilise the identical design assets to ensure that expanding your operations requires no further packaging development.
How to order custom packaging
Please provide your requirements by ringing 01294 314 919 or filling in our form, specifying the item, amount, and distribution route, and we shall happily advise on the ideal format if you need guidance.
We meticulously develop the packaging structure around your particular item, set out the artwork layout, and then deliver a final proof as well as a physical prototype if the design calls for it.
We produce and complete your order at our Irvine factory within 2 to 3 weeks of proof sign-off.
We deliver flat-packed packaging prepared for assembly straight to almost any location in Crown or across the UK.
Custom packaging Crown FAQ
What counts as custom packaging?
Custom packaging is made carefully around the specific dimensions and specifications of your item. Every detail of the dimensions, material density, architecture, print and tactile finish is selected for your specific contents, providing a perfect fit that carries your corporate identity with pride. Although merely stamping a logo onto a generic carton constitutes personalised packaging, true custom creation designs the entire experience from the actual product upwards.
Is there a minimum order?
Not in the slightest. There are no minimum minimum order limits on any selection, so you can order a single box or large quantities. This pathway supports independent makers and anybody trying a new product. Estimates increase with order size, and you receive a written quote before making.
Do you deliver to Crown?
Are you all set for very fast deliveries? We produce everything in Irvine and send directly to organisations based in Crown! By having our production right here in Scotland, we drastically cut down lead times and shipping fees for nearby brands!
What are your lead times?
After you have authorised your initial proof, the majority of commissions require two to three weeks for finishing, though simpler cartons are often produced more quickly. Should you have a specific date to meet, please let know us during your first enquiry so we can verify if this timescale is achievable.
Can you help if I do not have a designer?
Are you ready to watch your core concepts become reality? We frequently turn a plain logo and a spark of inspiration and transform them into striking, print-ready masterpieces, with a complete design consultation built right into the experience! Or, if you would like having a go yourself, why not use our online design tool to start your creation and then pass the baton over to us whenever you are ready?
Is the packaging recyclable?
Every single carton we create is entirely recyclable and made from certified board that meets both FSC and PEFC standards. We specifically refrain from using the use of plastic laminates or coatings which could prevent the recycling process. The only case to this rule is when food safety regulations require extra protection, and we will always guide you through your available choices beforehand.
Request a free quote from Custom Pack Studio today
For enterprises seeking to improve their professional image, create an immediate first impression, or build a trustworthy working relationship for their bespoke wrapping requirements, the knowledgeable specialists at Custom Pack Studio are particularly positioned to help.
By removing minimum order thresholds we offer enterprises with the complete versatility necessary to prosper. We frequently accompany organisations during their developmental pathway, initiating support on a limited scale and gradually expanding our service capacity in step with your growth.
An immediate call offers your fastest start.
Contact 01294 314 919 or email contact@custompackstudio.co.uk with your product details, packaging specifications and anticipated order volumes.
Your comprehensive quotation specifies the design, the printing style and the unit price for your requested volume.
Did you know that there are completely no minimum order requirements? That’s correct, you will additionally get included design support with every single box crafted seamlessly to wrap your product.
Please arrange your meeting at your earliest convenience.


























