UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
Custom Pack Studio - Logo Dark
View Industries Page
View Products Page
NewsCase StudiesLogin

Custom Packaging Duns

A custom-made carton manufactured to the exact dimensions of the item stops movement during delivery and eliminates the requirement for protective packing materials. As you dictate the measurements, form, print and finish of every container, you craft bespoke packaging designed specifically for your product and brand. Since we require no minimum order, you can confidently begin with a single sample or order in greater volumes.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

  • Sleeve Image 2
    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

  • Hero Placeholder - Design Consultation
    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Duns

What custom packaging means

We create custom packaging entirely around your individual product. Your concept shapes the process, defining the precise size, build, print and final finish.

Applying a logo on a ready-made carton constitutes a separate and considerably more limited undertaking.

Our idea of a fully bespoke box is that we tailor the sizes carefully to your products, pick the board thickness based on transport requirements, and print your graphics to selected surfaces.

The creation of the packaging starts at the same time with the initial stage of the product design procedure.

We really love partnering with food producers, cosmetics brands, online sellers and craft spirits makers throughout the nation!

The custom packaging we make

We produce an broad selection of packaging styles, which are all adapted to your custom dimensions and fully printed with your artwork.

Selecting the most appropriate template for your merchandise depends wholly upon its inherent nature, the sales channels, and the logistics of final delivery, all of which our specialists will assist you in selecting.

Folding cartons

Retail products usually utilise crash-lock bottom and reverse tuck-end boxes as standard packing formats.

Designed with closures that insert at opposite ends, the reverse tuck-end carton is ideally suited for lightweight merchandise such as cosmetics and health supplements.

First, initially set up the crash-lock box so the robust base slots into place. This dependable design easily takes larger products, whilst both formats arrive flat and put together in a few seconds.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For businesses operating in the digital marketplace, bespoke postal packaging safeguards your merchandise during transit whilst at the same time elevating the unpacking experience into an essential extension of your brand identity.

By displaying bespoke artwork on every surface, these durable postal cartons transform routine deliveries into engaging tactile stories that well outstrip the dull familiarity of standard packaging.

Additionally, we make gusseted e-commerce boxes for items requiring additional depth or an adaptable fit.

Sleeves and wallets

These slip on sleeves cover your merchandise or internal tray to provide quick branding whilst maintaining your current packaging, providing an effective and cost-effective solution for promotional lines and seasonal stock.

This wallet-style box wraps around the item like a folder to offer a sleek and upmarket display for your cards, prints and flatter retail merchandise.

Gift boxes and presentation packaging

When buying items meant as presents, utilising a custom presentation box elevates the general look to match consumer expectations whilst completely removing the need for manual wrapping.

Solid rigid boxes, magnetic closure packaging and specially printed inserts prove extremely effective for this application, whilst refined embellishments such as hot foil blocking, embossing and tactile soft-touch lamination elevate the presentation to premium packaging that effectively supports a premium price tag.

Custom gift boxes

Packaging design support if you do not have a designer

Are you turn your ideas into reality? We offer full design support as part of our package, no matter how finished your artwork is!

When you supply us with your existing brand guidelines and print-ready artwork, we will carefully adhere to these guidelines to prepare your final files for the manufacturing phase.

Sites are very forgiving, yet physical packaging requires complete accuracy. Therefore, any logo supplied as a JPEG or alternative image file must be carefully rebuilt before printing.

Starting with simply a basic outline, our experienced specialists will conceptualise both the structural template and the finalised graphics for your project, whilst customising a bespoke packaging design when conventional containers prove unsuitable. We continuously guide you through each technical decision, meticulously clarifying our selection of structural materials and graphic clarity along the journey.

Why not use our brilliant online design tool to configure a box and apply your branding today, or simply arrange a friendly design consultation if you would rather discuss it first?

Custom packaging for Duns’s industries

Our business creates bespoke packaging solutions for food creators, craft distilleries, cosmetics brands and e-commerce businesses throughout Duns.

Every individual field sets its own particular requirements, ranging from the strict safety standards of food packaging to the flawless aesthetic quality expected of premium luxury boxes.

Food and drink

Are you ready for the vibrant energy of the Scottish food and drink industry? In this very demanding market, your packaging must look absolutely striking on the shelf whilst remaining completely appropriate for consumer contact!

Our BRC Global Packaging certification at High Hygiene level helps ensure we make food packaging under carefully regulated, traceable conditions, which retailers thoroughly verify before they list any product.

Whisky and craft spirits

Ready to elevate your brand to enhance your brand? We produce bespoke printed bottle cartons and luxury gift packaging for upmarket whisky distilleries and artisan spirit producers, providing striking finishes like hot foil, deep embossing and velvety soft-touch lamination!

Producers can print limited releases in small quantities without large-scale commitments thanks to our zero minimum order policy.

bottle packaging scotland - no background

Cosmetics and beauty

Looking for showstopping packaging? We create printed cartons for skincare, haircare and beauty brands, featuring eye-catching soft-touch lamination, foil and embossing!

Beauty vessels must shield delicate glass and delicate compacts whilst attracting the eye on the boutique display, a double triumph achieved chiefly through the skill of the final surface coating.

E-commerce and subscription brands

We create bespoke branded mailer boxes, custom printed tissue and fitted inserts tailored particularly for digital retailers and subscription organisations.

Custom-fit wrap secures the item from transit hazards while lowering the cost of breakage and replacements.

An illustrated carton also provides the consumer with a much better unboxing experience than a conventional package.

A packaging supplier perfect for Duns businesses

Did you know that we produce every product ourselves at our Irvine workshop in Ayrshire?

Are you a business based in Duns looking to speed up your turnarounds and reduce delivery charges?

Serving across Duns and the wider UK, we guarantee a distant business enjoys the very same swift service as a local business based just 20 minutes from our factory.

Tailored Pack Studio functions as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since 1997.

Our expert team creates your boxes on their own presses to ensure that the print and finish meet the standards of an established producer.

You are able to check and approve the sample and the proof before we start the main run!

Sustainable packaging as standard

We create each one of our boxes to be completely recyclable, a sustainable quality that comes entirely from the original composition of the board itself.

We obtain all of our paper and board only from FSC and PEFC certified origins, guaranteeing that each individual sheet is entirely traceable through a thoroughly audited chain of custody directly back to well-managed forests.

Are you prepared to find out about the ultimate packaging powerhouse? Amazingly sturdy and safe, corrugated board is recognised as a major champion for UK recycling in both mailing and shipping setups!

We are systematically phasing out disposable plastics and EPS, the white foam used as packaging fill, from our operations. This is since these materials are not easy to recycle and negatively affect the environment when discarded.

Whenever the specific scheme allows, we recommend using recyclable or paper-based, eco-friendly safeguarding materials whilst proactively removing surplus from our planning process.of_thought_

Order one box or ten thousand

Usually, bespoke packaging needs a minimum order amount of either around five hundred or one thousand items.

Testing a new product or running limited seasonal runs requires businesses to fund stock and storage before making any sales.

Ready to launch to launch? We enforce no minimal order limits, meaning you can order everything from one solitary box to a massive run of ten thousand! This makes a tiny initial order the ideal low-risk approach to trial your market.

We offer formal written confirmation of the expenses for every batch prior to production, whilst subsequent production runs make use of your existing designs to ensure that growing the enterprise requires no further creative development.

How to order custom packaging

Begin your journey by ringing 01294 314 919 or completing our online form to describe the product, the volume, and your preferred retail method. Should you feel in doubt, we will readily propose the best format for you.

During structural design and proofing, we sketch the ideal box around your product, create the print, and issue a proof. We also supply a physical sample when the format demands it.

We produce and complete your order at our Irvine factory within 2 to 3 weeks of proof sign-off.

Sent straight to your doorstep, your order arrives in flat-pack form and prepared for easy assembly at every address across Duns or the rest of the UK.

Custom packaging Duns FAQ

What counts as custom packaging?

Bespoke packaging is engineered carefully to the physical dimensions and technical requirements of your specific item. The dimensions, material thickness, structural integrity, graphic design, and surface finish are all set for your merchandise, thereby ensuring the container holds snugly whilst expressing your corporate identity. Merely affixing a brand mark to a standard container amounts to personalised packaging, whereas true custom packaging is developed entirely from the product itself.

Is there a minimum order?

Absolutely not. There are zero minimum order limits on any option, so you can request just one box or large quantities. This route supports solo creators and anybody testing a new item. Quotes scale with order size, and you receive a quote in writing before production.

Do you deliver to Duns?

By manufacturing our products in Irvine and distributing them directly to commercial clients throughout Duns, we ensure that producing within Scotland effectively cuts down on both transit times and shipping expenses for regional businesses.

What are your lead times?

Production starts upon your proof acceptance with standard delivery taking two to three weeks, though simple cartons often turn up sooner. State your deadline during the initial enquiry for immediate confirmation of availability.

Can you help if I do not have a designer?

Are you ready to see your basic concepts come to life? We frequently transform a plain logo and a burst of inspiration and transform them into striking, print-ready masterpieces, with a complete design consultation built right into the process! Or, if you would like having a go yourself, why not jump onto our online design tool to start your creation and then pass the baton over to us whenever you are ready?

Is the packaging recyclable?

Each and every individual pack we make is entirely recyclable and made from certified board that meets both FSC and PEFC standards. We deliberately refrain from using the use of plastic laminates or coatings which may prevent the recycling process. The only exclusion to this rule is when food safety regulations require extra protection, and we will always guide you through your available choices beforehand.

Request a free quote from Custom Pack Studio today

Whether you want to elevate your commercial venture, secure a memorable initial impression or find a reliable packaging associate, you can rely on the Custom Pack Studio team to assist your journey.

Ready to scale your business on your own terms? Our lack of minimum order commitments gives you the maximum freedom to thrive as you prefer! We really love partnering with brands from day one, starting small and increasing our support the second you s\ucceed.

Making a telephone conversation is the quickest way to commence our conversation.

To start, please contact 01294 314 919 or email contact@custompackstudio.co.uk with information regarding your product, packaging specifications, and needed quantities.

To start, your printed quote plainly outlines the specific layout, the production method, and the individual cost based on your specified volume.

We have zero minimum order value, offer complimentary design support, and design each individual box to complement your product exactly.

Are you ready to kick-start your fascinating journey with us today?

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
Get a FREE Consultation
Contact Scotland's packaging experts today!
  • Call Us

  • Email

  • Our Facility

    2 Brewster Pl, Irvine KA11 5DD