What custom packaging means
We design custom packaging fully around your individual product. Your vision guides the process, setting the precise dimensions, build, print and surface finish.
Applying a logo to a preassembled box continues to be a distinct and much more restricted process.
Our definition of a fully adaptable box entails that we precisely tailor the dimensions to match your particular product, determine the ideal board weight based on anticipated handling, and print print to whichever panels you need.
From the earliest spark of the design process, the packaging is carefully envisioned to complement the product.
From its innovative hub in Falkirk, Custom Pack Studio works with dedicated food producers, boutique cosmetics brands, digital retailers and artisanal spirits makers all across the nation.
The custom packaging we make
We manufacture diverse box styles to your format specifications. Every order includes tailored dimensions and bright full colour printing of your unique branding.
Choosing the optimal presentation for your merchandise depends on its inherent nature, your sales methodology, and the fulfilment process, each of which our specialists will assist you in selecting.
Folding cartons
Conventional shop packaging regularly utilises the usual designs of reverse tuck-end boxes and crash-lock bottom boxes.
Created with flaps that fit at opposing ends, the reverse tuck-end carton is perfectly suited for light merchandise such as cosmetics and health supplements.
Crash lock boxes feature a self-assembling base that fastens instantly upon opening to support bulkier items, whilst both designs are shipped flat for rapid manual setup.

Postal and mailer boxes
For e-commerce merchants, a bespoke mailing carton safeguards your merchandise whilst undergoing transit and elevates the unboxing experience into a key element of your marketing.
Entirely designed inside and out, this robust mailer box substitutes dull brown parcels to provide ecommerce customers an memorable unboxing experience that readily stands up to the post.
We further produce gusseted ecommerce boxes, offering the right, roomy embrace for goods requiring a more generous or adaptable fit.
Sleeves and wallets
A covering jacket encases the brand item or an internal container to provide clear merchandising without sacrificing the original box, thus offering an highly efficient and economical refinement for short-term lines and special releases.
Designed to envelop your merchandise like a sleek folder, this wallet-style packaging delivers an attractive and flat display that is well suited for presenting cards, prints and slender retail items.
Gift boxes and presentation packaging
When items are bought as gifts, a tailor-made gift box provides the elegant packaging that consumers expect whilst doing away with the requirement for any self-wrapping.
Durable rigid packaging, boxes with magnetic closure and tailored inserts ideally suit Falkirk. Adding premium finishes such as foil blocking, embossing or soft-touch lamination will elevate this range to warrant an elevated retail price.

Packaging design support if you do not have a designer
We weave design support into our service, welcoming your artwork at any stage of the creation process.
Should you possess existing brand guidelines alongside print-ready artwork, we will carefully adapt our workflow to those requirements to get ready your files for ultimate production.
As packaging requires significantly greater resolution than digital display , we need to reconstruct any supplied JPEG or alternative image file format for print use.
Starting with only a simple concept, we develop your box structure and print-ready artwork. Our specialists design bespoke packaging when standard templates do not suit. To support you, we cover every technical detail, including board weight and print resolution.
Alternatively, you may employ our virtual design software to personalise a container and add your bespoke branding prior to contacting us, or arrange a tailored discussion should you wish to discuss your requirements beforehand.
Custom packaging for Falkirk’s industries
We manufacture bespoke packaging for drinks brands, food producers, beauty labels and online retailers throughout Falkirk.
Each industry sets its own requirements, whether it is hygiene in food contact to the fine finish a premium carton requires.
Food and drink
In the expansive and extremely competitive food and drink sector of Scotland, packaging must meet strict safety standards for direct product contact while simultaneously capturing visual attention on the retail shelf.
As an business holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we produce our food containers within carefully controlled and completely auditable settings which supermarkets review prior to endorsing any merchandise.
Whisky and craft spirits
Our specialists create bespoke printed bottle cartons and display packaging for artisanal spirit producers and whisky distilleries, employing premium finishes including spot foil, debossing and tactile lamination.
By doing away with minimum order requirements, our process lets a distillery to create a small batch for a boutique release without the pressure of buying bulk quantities.

Cosmetics and beauty
We create printed cartons for beauty and personal care, hair care and skincare brands, incorporating finishes including raised embossing, foil and soft-touch lamination.
Beauty packaging must shield delicate glass and compacts whilst retaining shelf appeal, a task generally delivered by the chosen finish.
E-commerce and subscription brands
We create customised shipping cartons, tailored wrapping paper and customised packaging dividers for e-commerce retailers and subscription businesses.
Custom packaging shaped specifically to the item guarantees its secure passage through the mail system, which thereby minimises the costly burden of breakage and product replacements.
Tailored packaging provides the client with a considerably more premium unboxing experience than a basic container.
A packaging supplier perfect for Falkirk businesses
Every single product is crafted by our staff at our bespoke production facility located in Irvine, situated within Ayrshire.
Are you a firm based in Falkirk looking to fast-track your arrivals and cut transport fees?
We deliver right across Falkirk and the whole of the UK, ensuring that a company based well beyond, receives the same fast delivery schedule as a client situated only twenty minutes down the road from our central factory!
Operating as a dedicated division of KennedySmith (Press) Ltd, Custom Pack Studio draws from the experience of an experienced Scottish print and packaging manufacturer founded in 1997.
Created by our specialist specialists using their own high-quality presses, your packaging gains the excellent print quality and perfect finish associated with an elite, long-serving manufacturer.
Before your creation is fully brought to life, you will examine a proof, alongside a sample if the format demands it.
Sustainable packaging as standard
Each item we create is completely recycleable due to the inherent properties of the cardboard material.
Did you notice that our high-quality board and paper are sourced from entirely FSC and PEFC certified sources? This means we can reliably trace every single sheet through a carefully audited system straight back to wonderfully managed forests!
Relied on to safeguard mailer and shipping formats, corrugated board provides robust, reliable protection, standing proud as one of the UK’s most widely recycled packaging materials.
We are systematically eliminating disposable plastics and EPS, the white foam used as filling material, from our operations. This is because these materials are hard to recycle and harm the environment when discarded.
Why not simply switch to eco-friendly, paper-based protection choices and fully eliminate waste wherever your design makes possible?
Order one box or ten thousand
Custom packaging solutions usually requires a minimum order purchase of 500 or 1,000 items.of
Trialling a new product or running limited seasonal runs makes businesses to finance stock and storage before confirming any sales.
We take purchases of all sizes with no minimum order. You can select your preferred quantity, choose a single box or ten thousand units, and comfortably assess your market with limited financial risk.
We confirm all charges in writing prior to manufacture, whilst later orders employ the same specifications to ensure smooth brand growth.
How to order custom packaging
Submit your specifications by calling 01294 314 919 or using the online form. Include the product, quantity, and sales method. We’ll advise on the ideal format if you need help.
During design work and proof review, we map out the ideal box around your product, create the print, and send a proof. We also offer a physical sample when the format requires it.
Are you ready for the magic to happen? Once you sign off on the proof, we get straight to work manufacturing your order at our Irvine factory, typically taking only two to three weeks!
Directly right to the doorstep, this flat-packed parcel arrives ready for simple self-assembly, with delivery available to every location throughout Falkirk or the wider United Kingdom.
Custom packaging Falkirk FAQ
What counts as custom packaging?
Tailored packaging fits your product measurements and requirements exactly. Dimensions, board thickness, construction, printing and finishes are tailored to your cargo to guarantee a precise fit and showcase your brand. Adding a logo onto a standard carton merely creates personalised packaging. True made-to-order packaging is designed around the product itself.
Is there a minimum order?
Definitely not! You can order a single box or many thousands because we have no minimum order requirements on any of our options. Isn’t that just perfect for indie makers and anyone launching a brand-new product? As expected, the price improves as your quantities grow, and you will receive a written written quote before we commence production.
Do you deliver to Falkirk?
By manufacturing our products in Irvine and delivering them directly to commercial clients throughout Falkirk, we make sure that making within Scotland successfully minimises both transit times and shipping expenses for regional businesses.
What are your lead times?
As soon as you approve the proof, we jump right in! Most orders take just two to three weeks, and a simple carton can be quicker still. Do you have a tight deadline? Let us know when you get in touch and we will confirm if we can meet it.
Can you help if I do not have a designer?
We regularly commence our innovative journey with just a brand emblem and a fleeting concept, developing your initial thoughts into fully realised production-ready files. A shared design consultation is built into this service to guide your ideas. As an alternative, you can begin the process yourself by using our digital design platform before handing the reins to our specialists whenever you feel prepared.
Is the packaging recyclable?
Each carton is fully recyclable and made from approved forest board with the two FSC and PEFC accreditations. We deliberately avoid plastic laminates and coatings which hinder successful reclamation unless strict hygiene regulations dictate otherwise, always detailing each available alternative beforehand.
Request a free quote from Custom Pack Studio today
Are you ready to revolutionise your brand and create a strong first impression on your clients? If you want to elevate your business with a highly dependable packaging partner, Custom Pack Studio is definitely your dream team!
Ready to scale your business on your own schedule? Our lack of minimum order commitments offers you the maximum freedom to s\ucceed as you choose! We really love partnering with brands from day one, beginning modestly and increasing our support the second you s\ucceed.
An prompt call offers your swiftest beginning.
Please contact our team by phoning 01294 314 919 or contacting contact@custompackstudio.co.uk to go over your particular product, your packaging specifications and your expected order volumes.
Your written quotation meticulously details the layout, the manufacturing method and the individual charge for your specified volume.
We require zero minimum order value, provide cost-free design support, and design every box to complement your product precisely.
You are free to make your query at your earliest opportunity.


























