What custom packaging means
Our custom-made packaging is carefully designed to fit a certain item, allowing you to select the dimensions, the configuration, the designs and the final finish.
In contrast, applying a bespoke logo onto a standard, ready-made carton is a different task with fewer customisation options.
Our completely tailored packaging ensures you receive precise dimensions suited to your item, material strength suited to your shipping requirements, and custom print added to your chosen panels.
From the initial moment of design, the packaging is beautifully designed to complement the product.
Custom Pack Studio collaborates with food manufacturers, cosmetic brands, online merchants and craft distillers throughout the entire nation.
The custom packaging we make
We produce a wide-ranging collection of box formats to your bespoke sizes, stylishly printing your personal design in bold, full-colour finish.
Establishing the most suitable presentation for your merchandise relies upon its inherent nature, your selling approach, and the distribution process, all of which our specialists will assist you in selecting.
Folding cartons
For ordinary shop merchandise, reverse tuck-end cartons and crash-lock bottom cases represent the traditional packaging set-ups.
With closure flaps at the top and base, the soft reverse tuck end carton neatly cradles light items like cosmetics and supplements.
Designed with a self-locking base that locks flat upon assembly, the crash-lock box reliably carries bulkier items to reduce the risk of structural failure while both packaging variations ship flat and build fast.
Postal and mailer boxes
Tailored postal boxes keep safe your e-commerce products during transit and convert standard shipping into a powerful promotional tool.
Who needs dull brown parcels? Double-sided printed mailer boxes offer e-commerce shoppers an impressive unboxing moment, plus they are robust enough to comfortably survive the post!
Our team further create expandable e-commerce cartons specifically designed for consignments requiring more depth or flexible packaging dimensions.
Sleeves and wallets
Are you hoping to increase your brand presence without redesigning your existing boxes? A slide-on sleeve slides easily around your merchandise or inner tray to immediately lift your look! It is the ideal cost-effective solution for making seasonal ranges and special limited-edition collections come alive with impact.
This wallet style box encases the item like a folder to provide a elegant and upmarket display for your cards, prints and flatter retail merchandise.
Gift boxes and presentation packaging
Branded gift boxes offer the refined presentation retail customers expect for gift purchases whilst entirely eliminating the need to wrap anything.
Can you imagine the impact of rigid boxes, magnetic-close boxes and printed inserts? They occupy this space perfectly, whilst high-end finishes like foil stamping, embossing and soft-touch lamination quickly elevate the presentation to high-end packaging that effortlessly garners a premium price!
Packaging design support if you do not have a designer
Are you bring your ideas to life? We provide full design assistance as part of our package, however complete your artwork may be!
When you send us with your established brand guidelines and print-ready artwork, we will closely adhere to these guidelines to create your final files for the manufacturing phase.
Websites are highly flexible, yet printed packaging calls for absolute precision. As a result, any logo supplied as a JPEG or different image file must be thoroughly rebuilt before printing.
Starting from merely a simple concept, our specialists create the packaging configuration and press-ready graphics on your behalf, while preparing a bespoke blueprint when conventional containers are unsuitable. We clarify each technical decision throughout the process, including the selection of material calibre and image definition.
Why not try our handy online design tool to create a box and apply your branding today, or simply arrange a helpful design consultation if you would prefer to discuss it first?
Custom packaging for Green Hill’s industries
Across Green Hill, we craft high-quality packaging for food and drink producers, distilleries, cosmetics brands and online sellers.
Every industry imposes specific criteria, starting with food-contact compliance to the exact finish for high-grade packaging cartons.
Food and drink
To thrive in the vast and highly competitive Scottish food and drink industry, your packaging must provide product safety whilst equally captivating consumers on the retail shelf.
Did you realise we hold BRC Global Packaging certification to High Hygiene level? Food packaging is made under fully controlled, traceable conditions that retailers check before listing any product!
Whisky and craft spirits
We produce bespoke printed bottle cartons and display cases for craft spirits producers and distilleries, incorporating premium finishes including hot foil stamping , debossing and tactile lamination.
This absence of a minimum order threshold enables a distillery to commission a limited print run for special releases without the obligation of acquiring unnecessary quantities.
Cosmetics and beauty
We manufacture printed cartons for beauty sector, hair care and skincare brands, utilising finishes including embossing, foil and soft-touch lamination.
Packaging for beauty products should shield delicate glass and compacts whilst maintaining shelf appeal, a task generally achieved by the chosen finish.
E-commerce and subscription brands
We manufacture bespoke branded mailer boxes, custom printed tissue and made-to-measure inserts tailored especially for digital retailers and subscription organisations.
Bespoke packaging designed to fit the item exactly ensures its safeguarding during transit, effectively reducing the financial impact of transit damage and customer returns.
Tailored packaging also offers the consumer a far more immersive experience than just unwrapping a plain, unembellished carton.
A packaging supplier perfect for Green Hill businesses
Did you know that we produce every single product ourselves at our own Irvine workshop in Ayrshire?
This helps to ensure local enterprises in Green Hill benefit from swift turnaround times whilst maintaining very cost-effective distribution rates.
Our prompt processes mean that companies throughout Green Hill and the rest of the UK enjoy identical fast response times regardless of their distance from our production site.
Tailored Pack Studio acts as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since nineteen ninety-seven.
Crafted on those dedicated presses of those specialist artisans, your packaging is manufactured to the precise and demanding finishing standards expected of an industry leading name.
You will always approve a proof, together with a sample where the format calls for it, before full production begins.
Sustainable packaging as standard
We manufacture completely recyclable boxes using the inherent characteristics of the board alone.
We procure all board and paper from FSC and PEFC certified providers to provide complete traceability from checked origins to responsibly managed forests.
Utilised widely for shipping boxes and delivery boxes, corrugated board offers reliable protection whilst being one of the most often recycled packaging mediums across the country.
Our organisation is proactively removing single-use plastic and EPS, which is the expanded polystyrene white foam frequently employed for packaging void fill, throughout our operational procedures due to the significant challenges these materials pose for recycling and the consequent environmental damage they cause when disposed of.
When the structural planning permits, our recommendation is to utilise eco-friendly paper-based or recoverable protective materials whilst proactively cutting out excess resources at the outset.
Order one box or ten thousand
Bespoke packaging usually requires an order commitment of 500 or 1,000 items.
When a firm introduces a fresh item or describes a limited seasonal range, they need to pay for both inventory and storage costs long before any sales are certain.
Are you set to get started? We enforce absolutely no minimum orders, meaning you can grab everything from one solitary box to a massive run of ten thousand! This turns a tiny initial order the ultimate lower-risk option to trial your market.
Prepared to expand? We can guarantee your written quote for any volume before we even start the presses, and as we keep your original artwork for future runs, building your brand is simple!
How to order custom packaging
Please provide your requirements by ringing 01294 314 919 or submitting our form, noting the item, amount, and distribution channel, and we shall pleasedly guide on the ideal format if you require guidance.
We engineer the packaging structure, place the artwork, and supply a proof, along with physical prototypes when the format requires them.
Ready to go for the magic to happen? As soon as you sign off on the proof, we get straight to work manufacturing your order at our Irvine factory, normally taking only two to three weeks!
Delivered directly to your doorstep, your order arrives in flat-pack form and prepared for easy assembly at any address across Green Hill or the rest of the UK.
Custom packaging Green Hill FAQ
What counts as custom packaging?
Want packaging solutions tailored precisely to your product’s exact dimensions? Everything from the size and board weight to the structure, print and finish is created for a flawless fit that highlights your brand! Placing a logo on a standard box is just personalised packaging. True custom packaging is spectacularly designed from the product up!
Is there a minimum order?
We impose zero minimum order requirements, which means you can purchase anything from one carton to thousands. This flexibility helps solo creators and organisations testing new merchandise. Your unit cost decreases as your order volume increases, and we always offer a detailed price estimation ahead of manufacturing.
Do you deliver to Green Hill?
By producing our products in Irvine and supplying them straight to commercial clients throughout Green Hill, we ensure that making within Scotland successfully reduces both transit times and shipping expenses for regional businesses.
What are your lead times?
Production begins upon your proof approval with standard delivery requiring two to three weeks, though simple cartons often come sooner. Specify your deadline during the initial query for immediate confirmation of availability.
Can you help if I do not have a designer?
Are you ready to watch your simple concepts become reality? We often transform a basic logo and a spark of inspiration and transform them into striking, ready-to-print masterpieces, with a complete design consultation built right into the process! Or, if you fancy having a go yourself, why not jump onto our online design tool to begin your creation and then leave it to us whenever you are ready?
Is the packaging recyclable?
Each pack is entirely recyclable and crafted from FSC and PEFC certified board. We carefully avoid plastic laminates and coatings that would otherwise prevent efficient recycling, unless food safety standards clearly necessitate these measures, and our team will thoroughly discuss these choices with you ahead of time.
Request a free quote from Custom Pack Studio today
Whether you wish to improve your commercial venture, make a lasting initial impression or choose a reliable packaging associate, you can rely on the Custom Pack Studio team to support your journey.
Removing minimum order quantities gives your business maximum freedom to thrive. We partner with companies on their progression path, beginning with small volumes and growing our operations as you scale.
Begin things underway instantly by phoning us!
Are you ready? Just dial 01294 314 919 or email contact@custompackstudio.co.uk with details on your products, packaging needs, and target volumes!
Our formal estimate provides a accurate breakdown setting out the arrangement, production details, and individual cost based on your requested volume.
We have no minimum order, include professional design assistance, and craft each box to match your product precisely.
Please initiate your consultation at your earliest opportunity.
