What custom packaging means
We engineer our bespoke packaging especially for your product, giving you the freedom to select the dimensions, make-up, design and coating.
By contrast, applying a bespoke logo onto a standard, ready-made carton represents a different task with fewer customisation options.
Our idea of a completely bespoke box is that we adjust the sizes carefully to your products, select the board thickness based on transport requirements, and print your graphics to any chosen surfaces.
From the outset of design phase, the final packaging is carefully tailored to contain the product itself.
Custom Pack Studio collaborates with food manufacturers, cosmetic brands, online merchants and artisanal distillers throughout the entire nation.
The custom packaging we make
We manufacture an broad selection of packaging styles, which are all tailored to your custom dimensions and fully printed with your artwork.
To identify the ideal format for your product, we consider its type, sales journey, and distribution method, and our helpful team is here to help you at every step.
Folding cartons
Are you prepared to uncover the true classics of the retail world? Reverse tuck-end boxes and crash-lock bottom boxes are the ultimate daily packaging formats that each shop shelf needs!
The reverse tuck end carton has top and bottom closure flaps bending in opposite directions, making it ideal for lightweight merchandise such as toiletries and nutritional supplements.
Created with a self-locking base that locks flat upon expansion, the crash-lock box successfully supports heavier items to prevent structural failure while both packaging variations ship flat and assemble quickly.
Postal and mailer boxes
For those selling online, a custom mailer box secures your creation during its arduous journey. Suddenly, a routine delivery becomes an evocative chapter of your brand story.
By showcasing bespoke artwork on all surfaces, these durable postal cartons turn routine deliveries into compelling tactile stories that well outstrip the plainness of conventional packaging.
Our experts further create expandable e-commerce cartons designed specifically for consignments that require greater depth or flexible packaging dimensions.
Sleeves and wallets
A slipover jacket covers the brand item or an inner container to offer clear merchandising without sacrificing the original box, thus offering an incredibly efficient and affordable refinement for limited-run lines and special releases.
Enveloping the contents like a sleek portfolio, this wallet-style packaging unfolds to reveal a beautifully flat and polished showcase that is perfect for showcasing brochures, photographs and slender merchandise.
Gift boxes and presentation packaging
To raise items acquired as presents, utilising bespoke gift packaging offers the polished finish your customers anticipates while eliminating the trouble of wrapping.
This bespoke presentation is easily achieved through carefully structured presentation boxes, sleek magnetic closures, and individually tailored inserts, whilst exquisite embellishments such as metallic foil block detailing, textured embossing, and velvety soft touch coatings helpfully elevate the final creation into luxury packaging that achieves a more premium market value.
Packaging design support if you do not have a designer
Ready to turn your ideas into reality? We provide full creative support as part of our package, no matter how finished your artwork is!
When you supply us with your current brand guidelines and print-ready artwork, we will carefully work to these specifications to prepare your final files for the manufacturing process.
To prepare your packaging for press, we reconstruct any logo supplied as a JPEG or different image format because actual manufacturing requires a much higher resolution than online platforms need.
Starting from simply a basic concept, our specialists develop the packaging configuration and press-ready graphics on your behalf, while producing a bespoke blueprint when conventional containers are unsuitable. We set out each technical decision throughout the process, including the selection of material calibre and image definition.
Why not use our brilliant online design tool to configure a box and apply your branding today, or simply arrange a no-obligation design consultation if you would prefer to discuss it first?
Custom packaging for Hallglen’s industries
Across Hallglen, we produce exceptional packaging for food and drink producers, distilleries, cosmetics brands and online sellers.
Each sector determines its own standards, from hygiene in food contact to the fine appearance a high-end carton requires.
Food and drink
To thrive in the vast and extremely competitive Scottish food and drink industry, your packaging must ensure product safety whilst equally captivating consumers on the retail shelf.
As a business holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we manufacture our food containers within highly regulated and completely auditable settings which supermarkets inspect prior to authorising any merchandise.
Whisky and craft spirits
We manufacture bespoke printed bottle cartons and presentation packaging for craft spirits producers and whisky producers, incorporating premium finishes including hot foil stamping , recessed embossing and touchable lamination.
Launching a small-scale release? Because of this great zero minimum order policy, each distillery can at present simply print small batches without being made to buy huge quantities!
Cosmetics and beauty
For skincare, haircare and cosmetics brands, we create premium printed cartons featuring soft-touch lamination, foil and embossing.
Beauty presentation of beauty products calls for the precise safeguarding of fragile glass and pressed powders while simultaneously drawing attention on retail shelving, a double responsibility primarily achieved through the use of premium surface coatings.
E-commerce and subscription brands
We create bespoke corporate postal boxes, customised wrapping paper, and tailored internal packaging solutions made specifically for online retail merchants and recurring product subscription enterprises.
Custom packaging protects the goods during transit to minimise the risk of expensive breakages and customer returns.
In addition, a bespoke printed carton offers the recipient a significantly more appealing unboxing experience overall than plain , generic packaging offers.
A packaging supplier perfect for Hallglen businesses
Each and every product is produced by our staff at our dedicated production facility located in Irvine, based within Ayrshire.
This ensures local enterprises in Hallglen profit from swift turnaround times whilst maintaining very cost-effective distribution rates.
Our delivery service spans Hallglen and the wider UK to help ensure that distant businesses enjoy from the identical swift dispatch times experienced by nearby firms located close to our manufacturing facility.
Tailored Pack Studio operates as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since 1997.
Our expert team manufactures your boxes on their own presses to guarantee that the print and finish fulfil the standards of an renowned producer.
Prior to your creation is fully realised, you will check a proof, alongside a sample if the format requires it.
Sustainable packaging as standard
We create each individual item of our boxes to be entirely recyclable, a environmentally friendly quality that originates entirely from the inherent composition of the board itself.
Did you know that our high-quality board and paper originate from entirely FSC and PEFC certified sources? This means we can easily trace every individual sheet through a strictly audited chain straight back to wonderfully managed forests!
As a highly durable and secure choice for despatch and delivery, corrugated board represents a of the heavily recycled packaging materials utilised across the United Kingdom.
We are actively phasing out single-use plastic and EPS from our operations because these troublesome materials oppose recycling and in the end threaten our fragile environment.
Whenever designs permit, we favour sustainable paper or reusable protection, choosing to design out waste thereby.
Order one box or ten thousand
Custom packaging options usually require a minimum manufacturing run of either 500 or 1,000 individual pieces.
When businesses pilot an unfamiliar item or launch limited festive ranges, they bear the cost of covering inventory and warehousing before verifying the market demand.
Through placing no minimum order restrictions whatsoever, we enable you to choose the exact volume required, ranging from one box to a production run of ten thousand, thus making sure that an first modest batch serves as a highly cost-effective method to test marketplace demand.
Are you ready? We guarantee your price quote in writing for any volume before we even start the presses, and as we keep your original artwork for future runs, growing your brand is very easy!
How to order custom packaging
Prepared to send your brief? Just ring 01294 314 919 or use our form to specify your product, quantity, and sales method! Should you be uncertain, we will eagerly recommend the perfect format!
We engineer the packaging structure, place the artwork, and deliver a proof, including physical prototypes when the format calls for them.
The moment you sign off on the proof, your story takes shape. Our Irvine factory will produce and finish your order, usually within two to three weeks.
We deliver flat-packed packaging prepared for assembly straight to almost any location in Hallglen or throughout the UK.
Custom packaging Hallglen FAQ
What counts as custom packaging?
Bespoke packaging is crafted precisely to the physical measurements and technical requirements of your specific item. The dimensions, thickness of the material, structural integrity, graphic design, and surface finish are all matched for your merchandise, so that the container holds snugly whilst projecting your corporate identity. Merely affixing a brand mark to a standard container is personalised packaging, whereas true custom packaging is created entirely from the product itself.
Is there a minimum order?
We set zero minimum order requirements, which means you can order anything from one box to many thousands. This versatility helps indie makers and businesses trying out new merchandise. Your unit cost reduces as your order volume rises, and we always supply a detailed price estimation ahead of manufacturing.
Do you deliver to Hallglen?
Our Irvine manufacturing facility supplies enterprises in Hallglen. Local production reduces lead times and shipping expenses for area brands._
What are your lead times?
After you formalise your acceptance of the design proof, our manufacturing process typically needs a fortnight to three weeks, though straightforward carton designs often progress more quickly. If your project be bound by an strict deadline, please state this requirement during your initial consultation so we may definitively verify our capacity to accommodate your timeline.
Can you help if I do not have a designer?
Working often from merely a logo and an initial concept, our specialists develop your first vision into production-ready graphics, a progression that incorporates a thorough creative consultation. Alternatively, you may start the drafting process independently using our digital creation platform, transferring the project to our custodians whenever you feel able to do so.
Is the packaging recyclable?
Produced from FSC and PEFC certified board, each box is fully recyclable. We intentionally steer clear of plastic laminates and coatings that impede this recycling process, unless food safety absolutely demands it, and we always review your options first.
Request a free quote from Custom Pack Studio today
If you aim to improve your commercial venture, create a memorable initial impression or find a dependable packaging associate, you can rely on the Custom Pack Studio team to assist your journey.
By removing minimum order thresholds we provide enterprises with the absolute versatility required to prosper. We regularly accompany organisations along their growth pathway, initiating support on a limited scale and systematically increasing our service capacity in step with your growth.
Begin matters underway instantly by phoning us!
Ready to bring your ideas to life? Simply dial 01294 314 919 or contact contact@custompackstudio.co.uk with details on your items, packaging needs, and target volumes!
Your itemised quotation specifies the design, the printing style and the individual price for your chosen volume.
Did you know that there are absolutely no minimum order requirements? Indeed, you will additionally get included design support with every box customised perfectly to wrap your product.
Please arrange your consultation at your soonest convenience.
