What custom packaging means
We craft tailored packaging designed fully around your particular product by providing you absolute control over the measurements, style, print and finishing!
Applying a logo to a ready-made carton represents a distinct and far more limited undertaking.
By selecting our bespoke packaging, you will receive customised casing dimensions tailored to your item, appropriate board durability picked for its planned journey, and personalised printing across your preferred surfaces.
Are you ready to be impressed? Starting from the very first sketch, we literally shape the packaging around the product!
Custom Pack Studio works with food manufacturers, cosmetic companies, e-commerce retailers and artisanal distilleries across the whole country.
The custom packaging we make
We create varied box styles to your design specifications. Every order comes with custom sizing and bold full colour printing of your individual branding.
Selecting the most suitable presentation for your item is a journey dictated by its particular nature, route to market, and final delivery, a path our experienced specialists will help you navigate.
Folding cartons
Such typical reverse tuck-end and crash-lock bottom structures work as the usual packaging choices for items on shop shelves.
Designed with closures that fit at opposing ends, the reverse tuck-end carton is well suited for light merchandise such as cosmetics and health supplements.
Engineered with a base that mechanically interlocks upon assembly, the crash-lock box simply supports heavier merchandise to stop any structural collapse, whilst both packaging styles are supplied in a collapsed state and can be fully constructed in mere moments.
Postal and mailer boxes
Are you selling through your online store? An bespoke mailer box will protect your product across the courier network while transforming delivery into a exciting brand experience!
Featuring bespoke printing on every surfaces, these mailer boxes transform the ordinary digital retail transaction into a high-end tactile event whilst retaining the structural integrity required to survive the rigours of transit.
We further produce gusseted ecommerce boxes, providing the perfect, roomy fit for products requiring a greater or more flexible fit.
Sleeves and wallets
Enclosing a product or internal tray within a slide-on sleeve offers an sophisticated branding opportunity that preserves the original packaging, providing an highly practical and cost-effective solution for short-term seasonal lines and exclusive limited-edition releases.
This wallet style box surrounds the item like a folder to create a smooth and upmarket presentation for your cards, prints and flat retail merchandise.
Gift boxes and presentation packaging
Branded gift boxes deliver the refined presentation retail customers anticipate for gift purchases whilst fully eliminating the need to cover anything.
Premium boxes, magnetic-close boxes and decorated inserts are extremely practical options, while finishes such as foil stamping, embossing and soft-touch lamination raise the presentation into premium packaging that effectively supports a elevated price point.
Packaging design support if you do not have a designer
Our offering happily includes full design support as standard, no matter your current artwork stage.
Got brand guidelines and print-ready files prepared? We’ll jump right in to ready your designs for the final manufacturing stage!
When a brand mark is provided in a bitmap or different pixel format, we carefully recreate it for manufacturing needs because tangible packaging demands a significantly greater amount of visual clarity than a virtual platform needs.
From your initial flash of creativity, our specialist team creates bespoke box structures and polished print-ready artwork, pioneering custom dimensions when no standard box fits. Your ideas direct our approach. We explain the important technicalities, from board weight to print resolution, as we create.
Alternatively, you may utilise our virtual design software to tailor a container and add your bespoke branding prior to contacting us, or arrange a tailored meeting should you prefer to discuss your requirements beforehand.
Custom packaging for Heathfield’s industries
We create bespoke packaging for beverage businesses, food producers, cosmetic brands and online retailers throughout Heathfield.
Every field places defined criteria, starting with food-contact standards to the precise finish for high-grade cartons.
Food and drink
Scotland’s expansive food and drink market calls for fierce competition, requiring product packaging to ensure safety standards while drawing attention on the shelf.
Our BRC Global Packaging certification at High Hygiene level means we produce food packaging under carefully regulated, traceable conditions, which retailers carefully verify before they offer any product.
Whisky and craft spirits
Our company produces bespoke printed bottle cartons alongside luxury presentation boxes tailored precisely for independent spirit producers and Heathfield distilleries, incorporating refined embellishments like metallic foiling, embossed textures, and elegant soft touch lamination.
By choosing to remove minimum order requirements, we empower a distillery to facilitate modest production runs of tailored labels for specialised releases without the need of purchasing unnecessary quantities.
Cosmetics and beauty
We produce bespoke printed packaging for cosmetic and hair organisations, including specialised embellishments such as a tactile finish, metallic foiling and structural embossing._
Beauty packaging must shield delicate glass and compacts whilst retaining shelf appeal, a task largely delivered by the chosen finish.
E-commerce and subscription brands
We assist online retailers and subscription businesses by thoughtfully designing custom mailer boxes, printed tissue paper and fitted inserts.
Bespoke packaging shaped specifically to the item ensures its protected passage through the mail system, which ultimately lessens the expensive burden of breakage and product replacements.
Tailored packaging provides the client with a much more premium unboxing experience than a standard container.
A packaging supplier perfect for Heathfield businesses
Our business produces the entirety of our product range at our purpose-built production facility situated within Irvine in Ayrshire.
This ensures local companies in Heathfield profit from swift turnaround times whilst keeping extremely economical distribution rates.
Our delivery network encompasses Heathfield alongside the whole of the United Kingdom, so that more distant enterprises receive the identical quick lead times received by those located just 20 minutes from our production facility.
Did you realise Custom Pack Studio is within KennedySmith (Press) Ltd? They’re a great packaging manufacturer creating print and packaging in Scotland since 1997!
Are you ready for top-tier quality? Since that very team creates your boxes on their own presses, making sure every single print and finish meets the highest standards of an trusted manufacturer!
You are able to sign off on a physical sample and the proof before we go ahead with the main production run!
Sustainable packaging as standard
We produce fully recyclable boxes using the natural properties of the board itself.
Did you know that our brilliant board and paper are sourced from entirely FSC and PEFC certified sources? This means we can actively trace every individual sheet through a carefully audited process directly back to wonderfully managed forests!
Are you ready to find out about the supreme packaging powerhouse? Exceptionally sturdy and safe, corrugated board emerges as a leading champion for UK recycling in both mailing and shipping arrangements!
Ready for some fantastic news? We are completely removing single-use plastic and EPS from our operations! For what reason? As those pesky white foam blocks and plastics are particularly difficult to recycle, creating serious environmental hazards once discarded. we are trading them for greener alternatives!
We suggest making use of recyclable paper or sustainable protection where plans enable it, reducing waste through smarter planning.
Order one box or ten thousand
Custom packaging generally requires a minimum commitment of 500 or 1,000 items.
When a business tests a new item or sets out a limited seasonal selection, they must pay for both goods and storage costs long before any sales are certain.
Through placing no minimum order restrictions whatsoever, we enable you to choose the specific volume required, spanning a single box to a production run of 10,000, thereby making sure that an initial limited batch serves as a very cost-effective method to test marketplace demand.
We offer clear written quotes for any volume before production begins, and since return orders utilise the original artwork, you can expand without redesigning your packaging.
How to order custom packaging
Submit your project specifications by calling 01294 314 919 or via the online form. Provide the product, quantity, and sales method. We can advise on the ideal format if you need help.
Would you like to see your packaging spring to life? We develop the perfect custom container for your product, prepare the artwork layout, and offer a digital proof, alongside a mock-up if the design calls for it.
We print and finish your order at our Irvine factory within 2 to 3 weeks of proof approval.
We supply flat-packed packaging prepared for putting together straight to virtually any location in Heathfield or across the UK.
Custom packaging Heathfield FAQ
What counts as custom packaging?
Custom packaging is crafted carefully to the physical size and technical requirements of your specific item. The dimensions, material depth, structural soundness, graphic design, and surface finish are all calibrated for your merchandise, so that the container fits snugly whilst expressing your corporate identity. Just affixing a brand mark to a standard container constitutes personalised packaging, whereas true custom packaging is created entirely from the product itself.
Is there a minimum order?
Absolutely not. There are no minimum order limits on any selection, so you can request one box or thousands. This approach supports independent creators and those testing a new product. Pricing estimates scale with volume, and you receive a written quote before manufacture.
Do you deliver to Heathfield?
Our Irvine manufacturing facility supplies enterprises in Heathfield. Local production minimises delays and transport expenses for regional brands._
What are your lead times?
As soon as you greenlight the proof, we move ahead immediately! The majority of orders take only two to three weeks, and a simple carton can be quicker still. Do you have a tight deadline? Let us know when you enquire and we will confirm if we can meet it.
Can you help if I do not have a designer?
Operating frequently from merely an identity mark and an initial concept, our specialists refine your original vision into print-ready graphics, a progression that features a comprehensive creative consultation. Or, you may start the drafting process independently with our digital creation platform, transferring the project to our custodians whenever you feel able to do so.
Is the packaging recyclable?
Each package consists entirely of fully recyclable board verified by both the FSC and PEFC. We reject plastic layers and finishes that hinder recycling unless food safety requires their use, and we go through all available options with you beforehand.
Request a free quote from Custom Pack Studio today
Custom Pack Studio provides the perfect partnership for obtaining dependable packaging and boosting your business profile from the initial encounter.
With no restrictive minimum purchase limits on our range, businesses have the complete versatility required to thrive, and we frequently guide these ventures along their developmental path by beginning with minimal requirements and then escalating our capacity in alignment with your progress.
Making a phone call constitutes the best most efficient way to commence our conversation.
To begin, please contact 01294 314 919 or email contact@custompackstudio.co.uk with details regarding your product, packaging specifications, and required quantities.
Our comprehensive estimate provides a clear breakdown detailing the structure, specifications, and individual cost based on your required quantity.
Did you know that there are completely no minimum orders? Indeed, you will also get included design support with every single box tailored flawlessly to wrap your product.
Begin your adventure with us the very moment motivation strikes.
