What custom packaging means
Our bespoke packaging is meticulously crafted to suit your specific product because you retain complete creative authority over dimensions, the structure, the printed artwork and the end finish.
By contrast, applying a bespoke logo onto a standard, pre-made carton is a different task with limited customisation options.
By choosing our bespoke packaging, you will receive customised casing dimensions tailored to your item, appropriate board durability picked for its planned journey, and personalised printing on your preferred surfaces.
The design of the packaging begins in parallel with the initial stage of the product design phase.
From its design hub in Kilmacolm, Custom Pack Studio collaborates with passionate food producers, boutique cosmetics brands, digital retailers and artisanal spirits makers throughout the UK.
The custom packaging we make
We manufacture an broad range of bespoke packaging options, each made to your exact dimensions and supplied with premium, full colour custom printing.
Choosing the best-fitting template for your merchandise rests solely upon its inherent nature, the sales channels, and the logistics of final delivery, all of which our specialists will guide you through selecting.
Folding cartons
For ordinary retail merchandise, reverse tuck-end cartons and crash-lock bottom cases represent the standard packaging formats.
Designed with upper and lower closure flaps that slide in reverse directions, the reverse tuck-end carton offers an ideal packaging solution for less heavy products, such as cosmetics and dietary supplements.
Crash-lock boxes include a self-assembling base that fastens instantly upon opening to support bulkier items, whilst both designs are shipped flat for fast manual setup.

Postal and mailer boxes
For e-commerce merchants, a custom-made mailing carton protects your merchandise whilst in transit during transit and lifts the unboxing experience into a important element of your marketing.
Who needs boring brown parcels? Double-sided printed mailer boxes offer e-commerce shoppers an amazing unboxing moment, plus they are robust enough to readily survive the post!
We additionally produce gusseted ecommerce boxes, providing the perfect, spacious hold for goods requiring a more generous or more flexible fit.
Sleeves and wallets
A stylish sleeve slides effortlessly over an item or inner tray to instantly introduce vibrant branding whilst protecting the original packaging, delivering an extremely clever and budget-friendly solution for displaying premium seasonal lines and special-edition releases.
Ready to elevate your packaging game? This remarkable wallet-style box packages your items as a sleek folder to produce an high-end, flat display that is completely perfect for prints, cards and slim retail products!
Gift boxes and presentation packaging
When a product is purchased as a surprise, a custom gift box delivers the elegant packaging that recipients expect while fully removing them the chore of gift wrapping.
First, select rigid boxes, magnetic-close boxes and printed inserts, then use finishes like foil stamping, embossing and soft-touch lamination to craft premium packaging that simply supports a premium price point.

Packaging design support if you do not have a designer
Are you turn your ideas into reality? We deliver full design assistance as part of our service, no matter how finished your artwork is!
On receipt of your defined corporate guidelines and approved designs, we will closely adapt our processes to these specifications and prepare your assets for end manufacture.
We prepare supplied JPEG or alternative image logos for print production because packaging needs more resolution than digital platforms need.
Starting from a rudimentary starting concept, our specialists develop your packaging architecture and production-ready graphics, developing bespoke structural solutions when stock containers fail to suffice. We confirm every technical specification throughout the workflow, including material thickness and image definition.
Use our online design tool to set up your box and create branding independently, or arrange a consultation now if you would rather discuss the project first.
Custom packaging for Kilmacolm’s industries
We manufacture bespoke packaging for beverage businesses, food producers, beauty labels and e-commerce merchants throughout Kilmacolm.
Every separate field dictates its own unique requirements, from the rigorous safety standards of food packaging to the exceptional aesthetic quality demanded by premium luxury boxes.
Food and drink
In the wide-ranging and intensely competitive food and drink sector of Scotland, packaging must comply with rigorous safety standards for direct product contact while at the same time attracting visual attention on the retail shelf.
As a organisation holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we make our food containers within meticulously regulated and fully auditable settings which supermarkets inspect prior to endorsing any merchandise.
Whisky and craft spirits
Our team create bespoke printed bottle cartons and display packaging for craft spirit producers and whisky distilleries, employing premium finishes including spot foil, debossing and tactile lamination.
Launching a short-run release? Thanks to this excellent zero minimum order policy, any distillery can now simply print small batches without being forced to buy massive quantities!

Cosmetics and beauty
We manufacture printed cartons for beauty, haircare and skin care brands, using finishes including embossing, foil and soft-touch lamination.
Containers for beauty products must protect fragile glassware and pressed powders whilst commanding the eye on retail displays, a task mainly achieved through the chosen surface texture.
E-commerce and subscription brands
Our craft is centred on creating bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.
Custom packaging protects the goods during transit to minimise costly breakages and customer replacements.
In addition, a bespoke printed carton offers the recipient a much more appealing unboxing experience overall than unadorned , ordinary packaging provides.
A packaging supplier perfect for Kilmacolm businesses
Our local facility in Irvine manages each and every manufacturing requirement.
This makes sure local enterprises in Kilmacolm profit from prompt turnaround times whilst maintaining very cost-effective distribution rates.
Our distribution network spans Kilmacolm and the wider UK to ensure that faraway enterprises benefit from the same speedy dispatch times as those based close to our production facility.
As an integral division of KennedySmith Press Ltd, Custom Pack Studio is backed by an established Scottish packaging manufacturer that has been focusing in high-quality print and packaging production since 1997.
Your packaging is made by that specific group using their own machinery, ensuring the resulting finish and detail align with the stringent criteria of a experienced producer.
Before your creation is fully realised, you will review a proof, alongside a sample if the format calls for it.
Sustainable packaging as standard
We produce completely recyclable boxes utilising the natural properties of the board used.
By obtaining our paper and board exclusively from FSC and PEFC certified woodlands, we help ensure a traceable journey where every single sheet can be reviewed and linked back to its original origins.
As a very robust and defensive option for mailing and transport, corrugated board represents a of the heavily recycled packaging materials utilised across the UK.
We are methodically eliminating disposable plastics and EPS, the white foam used as packaging fill, from our operations. This is because these materials are hard to recycle and damage the environment when discarded.
Whenever designs allow, we promote sustainable paper or reusable protection, preferring to eliminate waste thereby.
Order one box or ten thousand
Custom packaging generally calls for an first manufacturing run of at least 500 or 1,000 individual boxes.
When a enterprise assesses a novel commodity or creates a restricted ceremonial collection, they incur initial expenses for inventory and warehousing prior to establishing market demand.
Without any minimum order limits to tie you down, your volume is entirely your decision, from a single box to ten thousand. A modest start becomes a secure way to test the market .
We confirm all prices in written form prior to manufacture, whilst later runs utilise matching specifications to ensure smooth business scaling.
How to order custom packaging
To get started, call 01294 314 919 or complete the online form to provide details regarding your item, the amount required, and your intended sales method. Our team will gladly suggest an ideal packaging option if you need guidance.
Regarding structural architecture and validation, we carefully draft the containment around your merchandise, set up the graphics, and supply an official proof, accompanied by a physical prototype should the exact configuration require validation.
The moment you accept the proof, your story comes together. Our Irvine factory will produce and finish your order, usually within two to three weeks.
To keep things simple, your order is delivered in flat-pack form and ready for assembly, brought directly to any doorstep in Kilmacolm or across the UK.
Custom packaging Kilmacolm FAQ
What counts as custom packaging?
Custom packaging is made exactly around the unique dimensions and needs of your item. Every detail of the dimensions, material density, architecture, print and tactile finish is considered for your specific contents, providing a flawless fit that carries your corporate identity with pride. Whilst merely stamping a logo onto a generic carton constitutes personalised packaging, true custom creation designs the entire experience from the actual product upwards.
Is there a minimum order?
We set no minimum order limits on any format, meaning you are able to order a one carton or large quantities. That freedom is perfect for boutique creators and those undertaking initial product trials. Our rates fall as your order volume grows, with every project receiving a formal quotation prior to manufacturing.
Do you deliver to Kilmacolm?
Our Irvine facility crafts goods delivered directly to businesses in Kilmacolm. Local production offers swifter turnaround times and significantly lower transport costs for Scottish brands.
What are your lead times?
After you finalise your acceptance of the design proof, our manufacturing process typically takes a two weeks to three weeks, though straightforward carton designs often progress more rapidly. If your project have an firm deadline, please disclose this requirement during your first consultation so we may definitively verify our capacity to fit your timescale.
Can you help if I do not have a designer?
We regularly convert a simple concept and logo into finalised, print ready files, including a expert design consultation throughout the process. As an alternative, you can initiate the project yourself using our virtual creator before transferring it to us.
Is the packaging recyclable?
Each individual carton we make is fully recyclable and made from certified board that meets both FSC and PEFC standards. We deliberately avoid the use of plastic laminates or coatings which could prevent the recycling process. The only exception to this rule is when food safety regulations require extra protection, and we will always talk you through your available choices beforehand.
Request a free quote from Custom Pack Studio today
Custom Pack Studio delivers the perfect partnership for obtaining dependable packaging and elevating your business profile from the initial encounter.
With without any restrictive minimum purchase limits on our range, organisations have the full flexibility required to thrive, and we often accompany these ventures along their developmental path by starting with modest requirements and subsequently increasing our capacity in alignment with your progress.
Making a phone call is your speediest means to get started.
Start your project by ringing 01294 314 919 or sending an email to contact@custompackstudio.co.uk with your product, packaging needs, and the volumes you have in mind.
Your custom quotation sets out the format, the print finish, and the price per unit for your desired quantity.
We handle any quantity without a minimum threshold, offer free design assistance, and construct each bespoke container to exactly fit your individual product.
Start the inquiry when it is the first chance.


























