What custom packaging means
Our bespoke packaging is carefully crafted to accommodate your specific product because you keep total creative authority over the dimensions, the structure, the print work and the finish.
Applying a logo to a ready-made box continues to be a separate and considerably more constrained process.
Wondering how true customisation can look? We trim every dimension to your product, select the specific board weight for its journey, and apply stunning print onto any panels you choose!
Ready to be astonished? From the point of the very first sketch, we effectively form the packaging around the product!
Custom Pack Studio partners with manufacturers of food products, beauty organisations, e-commerce retailers and small-batch distilleries across the whole of the entire nation.
The custom packaging we make
We make an extensive selection of bespoke packaging styles, each made to your exact dimensions and supplied with high-quality, full colour custom printing.
Determining the best-fitting template for your merchandise depends wholly upon its inherent nature, your sales channels, and the logistics of final delivery, all of which our specialists will assist you in selecting.
Folding cartons
Traditional shop packaging regularly uses the common designs of reverse tuck-end boxes and crash-lock bottom boxes.
Designed with top-and-bottom closure flaps that slide in contrary directions, the reverse tuck-end carton offers an effective packaging solution for lighter products, such as cosmetics and dietary supplements.
Created with a self-assembling base that locks flat upon expansion, the crash-lock box effectively carries bulkier items to reduce the risk of structural failure while both packaging variations go flat and construct rapidly.

Postal and mailer boxes
Custom postal boxes secure your e-commerce products during transit and turn standard shipping into a valuable branding tool.
Double-sided printing transforms a standard mailer box from a ordinary transit package into a lasting unboxing journey while maintaining the robustness required to withstand the postal system.
Additionally, we make gusseted e-commerce boxes for products requiring extra depth or an flexible fit.
Sleeves and wallets
A elegant sleeve slides smoothly over the product or inner insert to immediately introduce bold branding whilst preserving the original packaging, offering an extremely smart and cost-effective solution for showcasing premium seasonal lines and limited-run releases.
Enveloping the contents like a refined portfolio, this wallet-style packaging opens out to display a beautifully flat and stylish showcase that is well suited for presenting brochures, photographs and slender merchandise.
Gift boxes and presentation packaging
When goods are bought as gifts, a tailor-made gift box delivers the stylish packaging that consumers anticipate whilst removing the need for any self wrapping.
Rigid boxes, magnetic-lid boxes and decorated inserts are highly practical options, while finishes such as foil stamping, embossing and soft-touch lamination raise the presentation into upmarket packaging that successfully justifies a premium price point.

Packaging design support if you do not have a designer
Our service readily includes full design help as a standard feature, whatever your current artwork stage.
When you supply us with your existing brand guidelines and print-ready artwork, we will diligently adhere to these specifications to ready your final files for the manufacturing stage.
Sites are highly flexible, yet physical packaging demands complete clarity. Therefore, any logo supplied as a JPEG or different image file must be carefully rebuilt before printing.
From a basic starting concept, our specialists create your packaging architecture and production-ready graphics, designing bespoke structural solutions when stock containers do not suffice. We explain every technical specification throughout the workflow, including material thickness and image definition.
Alternatively, you may, you can utilise our online creator to customise a carton and add your own logo before get in touch, or arrange a creative meeting if you prefer discussing your ideas beforehand.
Custom packaging for Lumphinnans’s industries
Across Lumphinnans, we produce high-quality packaging for food-and-drink producers, distilleries, cosmetics brands and online sellers.
Every sector defines its own individual criteria, from food-contact compliance to the specific finish that quality packaging requires.
Food and drink
The culinary industry within Scotland is equally wide-ranging and highly competitive, required that product packaging provides absolute safety upon contact whilst also commanding focus on the retail shelf.
As bearers of the BRC Global Packaging certification at high hygiene level, we make our food packaging within carefully regulated, traceable environments that retailers require as a precondition for product listings.
Whisky and craft spirits
We produce custom printed bottle cartons and exquisite gift packaging for independent distilleries and artisan spirit producers, elevating each creation with refined embellishments like foil detailing, raised embossing and smooth soft-touch lamination.
Distilleries can produce limited releases in limited quantities without large-scale commitments thanks to our no minimum order policy.

Cosmetics and beauty
We manufacture bespoke printed packaging for cosmetic and hair organisations, incorporating specialised embellishments like lamination, metallic foiling and structural embossing._
Beauty packaging should shield delicate glass and compacts whilst retaining shelf appeal, a task mostly accomplished by the chosen finish.
E-commerce and subscription brands
Our focus revolves around shaping bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.
Bespoke packaging engineered to match the item exactly helps ensure its safety during transit, successfully minimising the financial impact of transit damage and customer returns.
Getting a bespoke, marked package transforms the basic act of unboxing, enhancing the experience far beyond the dull reality of opening a standard, characterless brown carton.
A packaging supplier perfect for Lumphinnans businesses
Every single item is created by our team at our own work place based in Irvine, within the county of Ayrshire.
Setting up operations in Lumphinnans allows local enterprises gain from reduced waiting periods and substantially cut distribution expenses.
Our distribution network spans Lumphinnans and the rest of the UK to help ensure that distant companies gain from the equivalent prompt dispatch times received by local firms based close to our manufacturing facility.
As an key part of KennedySmith Press Ltd, Custom Pack Studio is supported by an well-established Scottish packaging manufacturer that has been focusing in high-quality print and packaging production since 1997.
Created by that very team on their own presses, your packaging is manufactured to the strict printing and finishing standards expected of an experienced industry leader.
You get to check and approve a physical sample and the digital proof before we start the main print run!
Sustainable packaging as standard
Have you heard that each and every box we manufacture is fully recyclable? It is true because the specific board we use offers all of that eco-friendly benefit!
By obtaining our paper and board solely from FSC and PEFC certified woodlands, we help ensure a transparent journey where every single sheet can be reviewed and linked back to its original origins.
Relied upon to safeguard mailer and shipping formats, corrugated board provides robust, reliable protection, standing proud as one of the UK’s most widely recycled packaging materials.
We eliminate single-use plastics and expanded polystyrene from our operations due to their recycling difficulties and adverse environmental impact.
Why not simply move to eco-friendly, paper-based protection choices and entirely remove waste wherever your scheme allows?
Order one box or ten thousand
Bespoke packaging usually calls for an initial manufacturing run of at least 500 or one thousand individual boxes.
When a business introduces a new item or sets out a restricted seasonal collection, they need to fund both goods and storage costs long before any sales are certain.
Are you ready to get started? We apply no minimum orders, meaning you can take everything from one solitary box to a massive run of ten thousand! This keeps a tiny initial order the ultimate low-risk strategy to assess your market.
Are you ready? We guarantee your written quote for any volume before we begin the presses, and as we keep your original artwork for future runs, building your brand is very easy!
How to order custom packaging
To begin, dial 01294 314 919 or submit the web form to provide details regarding your item, the amount required, and your intended sales method. Our team will happily recommend an ideal packaging option if you want guidance.
During the structural design phase and proofing, we sketch the perfect box around your product, compose the print, and send a proof. We also offer a physical sample when the format requires it.
Once you accept the proof, your story takes shape. Our Irvine factory will produce and finish your order, typically within two to three weeks.
We deliver flat-packed packaging prepared for assembly straight to almost any location in Lumphinnans or throughout the UK.
Custom packaging Lumphinnans FAQ
What counts as custom packaging?
Want packaging solutions tailored precisely to the product’s exact dimensions? All aspects from the size and board weight to the structure, print and finish is designed for a precise fit that presents your brand! Adding a logo on a standard box is just personalised packaging. True custom packaging is spectacularly designed from the product up!
Is there a minimum order?
We do not enforce minimum order limits, which means you have the ability to buy a solitary carton or several thousand of any packaging format. This approach represents an excellent solution for boutique manufacturers alongside enterprises bringing out or testing new merchandise on the market. Our rate structures adjust according to the volume requested, and we always provide a formal quotation for your approval prior to beginning manufacture.
Do you deliver to Lumphinnans?
By producing our products in Irvine and distributing them straight to commercial clients throughout Lumphinnans, we make sure that producing within Scotland effectively cuts down on both transit times and shipping expenses for regional businesses.
What are your lead times?
Production begins upon your proof sign-off with standard delivery taking two to three weeks, though basic cartons often turn up sooner. State your deadline during the initial enquiry for immediate confirmation of availability.
Can you help if I do not have a designer?
We regularly transform a simple logo and initial concept into ready-to-print print files, including a structured design consultation as part of the service. You can also take the first step yourself using our online design tool before passing the work over to us when you are ready.
Is the packaging recyclable?
Each carton is fully recyclable and produced from accredited forest board with the two FSC and PEFC certifications. We carefully reject plastic laminates and coatings which block successful reclamation unless strict hygiene regulations demand otherwise, consistently detailing every available alternative beforehand.
Request a free quote from Custom Pack Studio today
Ready to revolutionise your brand and make a sensational first impression on your clients? If you want to elevate your business alongside a thoroughly dependable packaging partner, Custom Pack Studio is definitely your dream team!
Eliminating minimum order quantities gives your business maximum flexibility to s\ucceed. We work with companies on their progression path, starting with limited volumes and expanding our operations as you scale.
Starting your journey commences most effortlessly with a simple call chat.
To initiate your consultation, please ring 01294 314 919 or send an email to contact@custompackstudio.co.uk with information regarding your item, tailored packaging specifications, and anticipated volumes.
Our formal estimate offers a precise breakdown outlining the arrangement, production specifications, and itemised cost based on your required quantity.
We have no minimum order, include professional design assistance, and make each box to match your product precisely.
Please do not hesitate begin your consultation with us at Lumphinnans when you are ready to do so.


























