What custom packaging means
Our tailored packaging is meticulously created to fit a particular item, allowing you to select the size, the configuration, the graphics and the final surface finish.
Applying a logo on a ready-made carton constitutes a different and far more restricted undertaking.
Our definition of a totally customisable box means the dimensions are tailored specifically to your product, the board weight is selected according to its physical journey, and the print seamlessly covers your chosen panels.
Ready to be astonished? From the point of the very first design, we effectively form the packaging around the product!
Custom Pack Studio partners with manufacturers of food products, cosmetic firms, e-commerce retailers and boutique distilleries throughout the nation.
The custom packaging we make
We make an broad range of bespoke packaging styles, each tailored to your specific dimensions and completed with excellent, vibrant custom printing.
The ideal packaging design for your item depends on its physical nature, sales approach, and delivery journey, and our specialists will advise your selection.
Folding cartons
Such standard reverse tuck-end and crash-lock bottom structures serve as the usual packaging options for items on shop shelves.
Are you prepared to discover the perfect packaging champion? A reverse tuck-end carton features smart flaps that fold inwards at both ends, making it the ideal match for housing featherweight essentials such as your chosen cosmetics and daily supplements!
Created with a self-locking base that secures flat upon expansion, the crash-lock box reliably holds bulkier items to prevent structural failure while both packaging variations go flat and build fast.

Postal and mailer boxes
Are you selling online? An bespoke mailer box will keep safe your product across the courier network while turning delivery into a exciting brand experience!
By utilising double-sided printing, a customised mailer box lifts the standard delivery into a highly professional unboxing event for e-commerce customers, whilst retaining the structural integrity required to withstand the postal journey intact.
Additionally, we make gusseted e-commerce boxes for products requiring extra depth or an flexible fit.
Sleeves and wallets
A slipover jacket envelops a brand item or an internal container to provide clear merchandising without sacrificing the original box, thus offering an highly efficient and cost-effective refinement for limited-run lines and exclusive releases.
Created like a folder, this folder-style box wraps the product to offer a streamlined, premium presentation for small cards, prints and lighter retail goods.
Gift boxes and presentation packaging
Custom gift boxes deliver the refined presentation retail customers expect for gift purchases whilst fully eliminating the need to cover anything.
Premium boxes, magnetic-close boxes and decorated inserts are extremely strong options, whilst finishes such as foil stamping, embossing and soft-touch lamination enhance the presentation into luxury packaging that effectively justifies a higher price point.

Packaging design support if you do not have a designer
Comprehensive design support stays an essential component of our service, irrespective of the ongoing stage of your artwork.
Have you got brand guidelines and print-ready files set to go? We’ll get straight to work to ready your designs for the final manufacturing stage!
As packaging requires a far greater resolution than digital display , we need to reconstruct any provided JPEG or alternative image file format for print purposes.
Starting from simply a rudimentary concept, our specialists develop the packaging configuration and press-ready graphics on your behalf, while producing a bespoke blueprint when conventional containers are unsuitable. We clarify each technical decision throughout the process, including the selection of material calibre and image definition.
As another option, you may make use of our online creator to tailor a carton and add your own logo before contacting us, or book a creative meeting if you want to discussing your ideas beforehand.
Custom packaging for Newarthill’s industries
We create bespoke packaging solutions for food creators, spirit distilleries, cosmetics brands and e-commerce retailers throughout Newarthill.
Each sector establishes specific requirements, spanning conformity with food hygiene standards to the precise aesthetic appeal necessary for luxury packaging.
Food and drink
Scotland’s vast food and drink market demands intense competitiveness, needing product packaging to guarantee safety standards while attracting attention on the shelf.
Did you realise we hold BRC Global Packaging certification at a High Hygiene level? Our packaging is produced under carefully controlled, verifiable conditions that retailers check before adding any product!
Whisky and craft spirits
Our organisation makes bespoke printed bottle cartons alongside premium presentation boxes tailored particularly for independent spirit producers and Newarthill distilleries, incorporating elegant embellishments like metallic foiling, embossed textures, and smooth soft touch lamination.
By eliminating minimum order restrictions, we enable a distillery to produce a small-batch run for an limited release without the need of being tied to large volumes.

Cosmetics and beauty
For skincare, hair care and beauty brands, we produce high-quality printed cartons featuring soft touch lamination, foil and embossing.
In as well as shielding delicate glass vessels and cosmetic compacts, premium packaging must command attention on retail shelves, a dual requirement readily satisfied by the chosen surface finish._
E-commerce and subscription brands
Our focus revolves around creating bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.
Tailored packaging engineered to accommodate the item exactly helps ensure its safety during transit, efficiently lessening the financial impact of transit damage and customer returns.
In addition, a bespoke printed carton offers the recipient a far more immersive unboxing experience overall than empty , generic packaging provides.
A packaging supplier perfect for Newarthill businesses
Did you know that we produce every single product in-house at our Irvine workshop in Ayrshire?
Establishing operations in Newarthill ensures local enterprises profit from lower waiting periods and significantly reduced distribution expenses.
Our distribution network spans Newarthill and the wider UK to ensure that remote enterprises receive the benefit from the same speedy dispatch times as those located close to our production facility.
Bespoke Pack Studio functions as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since nineteen ninety-seven.
Crafted by our specialist specialists using their own high-calibre presses, your packaging gains the superb print quality and flawless finish associated with an elite, well-established manufacturer.
You get to check and approve the physical sample and the proof before we go ahead with the main print run!
Sustainable packaging as standard
We produce fully recyclable boxes employing the natural characteristics of the board used.
We source our paper and board solely from FSC and PEFC certified origins, ensuring that each sheet is kept fully traceable via a checked chain of custody directly to sustainably governed woodlands.
Often selected for sending and delivery, sturdy corrugated board offers effective protection while staying one of the regularly recycled packaging materials in the UK.
We are carefully eliminating disposable plastics and EPS, the white foam used as filling material, from our operations. This is because these materials are difficult to recycle and damage the environment when discarded.
When the project layout makes it possible, our team recommends utilising recyclable paper stock or sustainable protective materials whilst actively preventing excess surplus.
Order one box or ten thousand
Custom packaging generally calls for an first manufacturing run of at least 500 or one thousand individual boxes.
Introducing a new product or printing limited seasonal runs makes businesses to finance stock and storage before confirming any sales.
We impose zero minimum order requirements, enabling you to select any number from 1 box to ten thousand. This initial limited-volume production batch gives a reliable method to test customer demand.
Ready to grow? We can guarantee your written price quote for any volume before the presses even start, and since we retain your original artwork for future runs, growing your brand is very easy!
How to order custom packaging
Begin your journey by calling 01294 314 919 or completing our online enquiry form to describe the product, the volume, and your preferred retail method. If you feel in doubt, we will gladly propose the perfect format for you.
Regarding structural architecture and verification, we meticulously prepare the containment around your merchandise, arrange the graphics, and issue an official proof, with a physical prototype should the specific configuration require validation.
Manufacturing and finalisation commence immediately after your formal approval of the proof, with the manufacturing process occurring at our specialised Newarthill facility, typically requiring between 2 and 3 weeks.
To make things easy, your order is delivered flat pack and ready for assembly, delivered straight to any doorstep in Newarthill or throughout the UK.
Custom packaging Newarthill FAQ
What counts as custom packaging?
Need packaging solutions tailored specifically to the product’s exact dimensions? Every element from the size and board weight to the structure, print and finish is created for a flawless fit that highlights your brand! Placing a logo on a standard box is just personalised packaging. True custom packaging is carefully designed from the product up!
Is there a minimum order?
We impose absolutely no minimum quantity limits on any format, meaning you are able to purchase a single carton or many thousands. Such freedom is well suited for independent creators and those starting initial product trials. Our rates decrease as your order volume increases, with every project receiving a formal quotation prior to manufacturing.
Do you deliver to Newarthill?
By producing our products in Irvine and delivering them directly to commercial clients throughout Newarthill, we make sure that making within Scotland effectively cuts down on both transit times and shipping expenses for local businesses.
What are your lead times?
After you have authorised your initial proof, the majority of commissions require a couple of weeks for completion, though simpler cartons are often completed more quickly. Should you have a specific date to meet, please inform us during your first enquiry so we can confirm if this timescale is achievable.
Can you help if I do not have a designer?
We often transform a basic logo and initial concept into finished print files, including a structured design consultation as part of this journey. You can equally take the starting step yourself using our online design tool before transferring the work over to us when you are ready.
Is the packaging recyclable?
Each box consists entirely of recyclable cardboard verified by both the FSC and PEFC. We avoid plastic coatings and surfaces that hinder recycling unless food safety demands their use, and we review all available alternatives with you beforehand.
Request a free quote from Custom Pack Studio today
If you wish to elevate your enterprise, create an instant visual impression, or find a trustworthy packaging partner, Custom Pack Studio provides the specific expertise you are looking for.
With no restrictive minimum purchase limits on our range, enterprises have the complete versatility required to thrive, and we regularly guide these ventures along their developmental path by beginning with modest requirements and later expanding our capacity in alignment with your growth.
Begin operations moving right away by calling us!
Contact 01294 314 919 or email contact@custompackstudio.co.uk with your product details, packaging specifications and anticipated order volumes.
Our comprehensive estimate delivers a accurate overview outlining the arrangement, specifications, and separate cost based on your required quantity.
Did you realise that there are strictly no minimum orders? Indeed, you will also get complimentary design support with every single box customised perfectly to wrap your product.
Are you prepared to start your thrilling journey with us today?


























