UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Newmills

Customised packaging made to the exact dimensions of the item keeps safe it during transit, eliminating the necessity for extra cushioning material. As you specify the dimensions, structure, artwork and coating of every box, you craft bespoke packaging solutions made exclusively for your item and brand. As we require no minimum order, you can confidently begin with a one sample or purchase in larger volumes.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Newmills

What custom packaging means

Our bespoke packaging is meticulously engineered to house a certain item, letting you choose the size, the setup, the artwork and the ultimate finish.

Attaching a logo onto a ready-made carton is a different and considerably more limited undertaking.

Our completely tailored packaging ensures you receive precise dimensions appropriate for your item, the strength of the material suited to your shipping requirements, and custom print printed on your chosen panels.

From the very inception of the design phase, the final packaging is meticulously tailored to enclose the product.

Custom Pack Studio partners with food production companies, beauty organisations, digital retailers and craft distilleries throughout the nation as a whole.

The custom packaging we make

We create a wide-ranging collection of box formats to your bespoke sizes, elegantly showcasing your personal design in bold, colourful printing.

Determining the most suitable template for your merchandise rests solely upon its inherent nature, your sales channels, and the logistics of final delivery, all of which our specialists will help you with selecting.

Folding cartons

For standard retail merchandise, reverse tuck-end cartons and crash-lock bottom cases are the traditional packaging formats.

With closure flaps at the top and base, the gentle reverse tuck end carton attractively holds light items like cosmetics and supplements.

Ready for some packaging magic? These brilliant crash-lock boxes feature a smart base that clicks firmly into place the very second you pop them open! This robust design effortlessly supports your heaviest items without any risk of the bottom collapsing. Even better, both styles arrive completely flat and take mere moments to build!

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

Bespoke mailing boxes secure your e-commerce products during transit and convert standard shipping into a valuable marketing tool.

With bespoke printing on all surfaces, these mailer boxes elevate the standard digital retail transaction into a high-end tactile event whilst preserving the structural integrity required to withstand the pressures of transit.

We additionally produce gusseted e-commerce boxes, which easily accommodate items requiring a greater or adjustable fit.

Sleeves and wallets

Placing a product or internal tray within a slide-on sleeve creates an stylish branding opportunity that retains the original packaging, providing an exceptionally practical and affordable solution for temporary periodic lines and select limited-edition releases.

Encasing the contents as a refined portfolio, this wallet-style packaging unfolds to present a beautifully flat and polished showcase that is well suited for presenting brochures, photographs and slender merchandise.

Gift boxes and presentation packaging

When a product is purchased as a gift, a tailored gift box offers the beautiful presentation that recipients anticipate while entirely removing them the task of gift wrapping.

First, select rigid boxes, magnetic-close boxes and printed inserts, then apply finishes like foil stamping, embossing and soft-touch lamination to produce premium packaging that easily warrants a premium price point.

Custom gift boxes

Packaging design support if you do not have a designer

Ready to turn your ideas to life? We provide full design support as part of our offering, whatever stage your artwork is at!

Have you got brand guidelines and print-ready files ready to use? We can get straight to work to ready your designs for production!

Are you sending your logo as a JPEG or different image format? We recreate it from scratch for print because packaging requires much better resolution than a standard website would.

From your first flash of ideas, our dedicated team shapes bespoke box structures and print-perfect print-ready artwork, pioneering custom sizes when no standard box fits. Your ideas direct our approach. We set out the essential technicalities, from board weight to print resolution, as we create.

As another option, you may make use of our online creator to customise a carton and add your own logo before get in touch, or schedule a creative meeting if you prefer discussing your ideas beforehand.

Custom packaging for Newmills’s industries

We create bespoke packaging solutions for culinary creators, spirit distilleries, beauty brands and e-commerce retailers throughout Newmills.

Each field determines its own criteria, ranging from hygiene in food contact to the exquisite finish a high-end carton requires.

Food and drink

Scotland’s vast food and drink market calls for fierce competition, demanding product packaging to meet safety standards while attracting attention on the shelf.

As bearers of the BRC Global Packaging certification at High Hygiene level, we produce our food packaging within carefully regulated, auditable environments that retailers stipulate as a condition for product listings.

Whisky and craft spirits

We produce bespoke printed bottle cartons and elegant gift packaging for independent distilleries and independent spirit producers, enhancing each creation with luxury embellishments like metallic foil, raised embossing and soft-touch lamination.

By deciding to remove minimum order requirements, we empower a distillery to facilitate limited production runs of custom labels for specific releases with no need the necessity of acquiring excessive quantities.

bottle packaging scotland - no background

Cosmetics and beauty

Seeking showstopping packaging? We create printed cartons for skincare, haircare and beauty brands, featuring sensational soft-touch lamination, foil and embossing!

Beauty product displays demands the precise safeguarding of delicate glass and pressed powders while simultaneously drawing attention on store shelving, a twofold responsibility mainly achieved through the use of premium surface coatings.

E-commerce and subscription brands

Our work is centred on shaping bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.

Are you set to wave goodbye to transit damage? Bespoke packaging closely tailored to your item offers complete security during delivery, meaning you will dramatically reduce the cost of replacements and returns!

Tailored packaging gives the client with far more luxurious unboxing experience than a plain container.

A packaging supplier perfect for Newmills businesses

Each and every product is produced by our staff at our dedicated production facility located in Irvine, set within Ayrshire.

Establishing operations in Newmills ensures local enterprises gain from minimised waiting periods and substantially cut distribution expenses.

Our rapid logistics mean that organisations throughout Newmills and the rest of the UK get identical swift response times regardless of their distance from our manufacturing site.

As an essential arm of KennedySmith Press Ltd, Custom Pack Studio is supported by an well-established Scottish packaging manufacturer that has been focusing in high-quality print and packaging production since 1997.

Our dedicated team produces your boxes on their own presses to help ensure that the print and finish meet the standards of an established producer.

Before commencing mass fabrication, you will examine a layout schematic and a physical model if the design pattern demands it.

Sustainable packaging as standard

We create entirely recyclable boxes using the built-in characteristics of the board alone.

We procure our paper and board solely from FSC and PEFC certified origins, guaranteeing that each sheet stays fully auditable via a confirmed chain of custody directly to sustainably governed woodlands.

Mailer and dispatch formats employ corrugated board because this highly durable material safeguards products and remains one of the most often recycled packaging options in Newmills.

Our firm is currently removing single-use plastic and EPS, which is the expanded polystyrene white foam frequently utilised for packaging void fill, throughout our internal procedures due to the major challenges these materials present for recycling and the consequent ecological damage they cause when disposed of.

We advise making use of recyclable paper or sustainable protection where plans enable it, avoiding waste through smarter design choices.

Order one box or ten thousand

Were you aware that bespoke packaging typically requires a minimum order of five hundred or even 1,000 units?

When a enterprise evaluates a new commodity or manufactures a limited ceremonial collection, they incur upfront expenses for inventory and warehousing prior to establishing market demand.

By imposing no minimum order restrictions whatsoever, we enable you to pick the precise volume required, from one box to a production run of ten thousand, thus ensuring that an initial small batch serves as a very cost-effective method to assess marketplace demand.

We confirm all prices in written form prior to production, whilst subsequent orders use the same designs to support consistent brand expansion.

How to order custom packaging

Begin your process by phoning 01294 314 919 or submitting our online form to detail the product, the volume, and your preferred retail method. If you are in doubt, we will readily recommend the most suitable format for you.

We carefully develop the packaging structure around your individual item, prepare the artwork layout, and then supply a final proof along with a physical prototype if the design needs it.

To commence your production process, our skilled team at the Newmills facility will print and finalise your custom order within a usual period of 2 to 3 weeks following your ultimate approval of the proof copy.

Directly right to the doorstep, this flat-packed parcel arrives prepared for easy self-assembly, with delivery available to almost any location throughout Newmills or the wider United Kingdom.

Custom packaging Newmills FAQ

What counts as custom packaging?

Bespoke packaging is manufactured to the precise measurements and needs of your item. The measurements, material thickness, structure, style, and finish are all tailored to your specific product, ensuring the container fits snugly and presents your corporate identity. Simply placing a logo onto a pre-made carton constitutes customised packaging. Alternatively, true custom packaging is engineered entirely around your product from the very beginning.

Is there a minimum order?

We impose minimal minimum quantity limits on any format, meaning you are able to purchase a one carton or large quantities. This freedom is ideal for boutique creators and those starting initial product trials. Our rates decrease as your order volume increases, with every project receiving a formal quotation prior to manufacturing.

Do you deliver to Newmills?

By making our products in Irvine and supplying them directly to commercial clients throughout Newmills, we ensure that producing within Scotland efficiently reduces both transit times and shipping expenses for local businesses.

What are your lead times?

Once you have approved your initial proof, the majority of commissions require 2 to 3 weeks for finishing, though simpler cartons are often made more quickly. If you do have a specific date to meet, please let know us during your first enquiry so we can check if this timescale is achievable.

Can you help if I do not have a designer?

Working often from merely a logo and an initial concept, our specialists refine your initial vision into print-ready graphics, a progression that features a detailed creative consultation. Alternatively, you may begin the drafting process independently utilising our digital creation platform, transferring the project to our custodians whenever you feel able to do so.

Is the packaging recyclable?

Each and every individual carton we make is fully recyclable and produced from certified board that meets both FSC and PEFC standards. We deliberately avoid the use of plastic laminates or coatings which may prevent the recycling process. The only exclusion to this rule is when food safety regulations require extra protection, and we will always guide you through your available choices beforehand.

Request a free quote from Custom Pack Studio today

If you wish to enhance your enterprise, create an impressive visual impression, or secure a dependable packaging partner, Custom Pack Studio delivers the specific expertise you need.

By providing no minimum order requirements, we offer organisations with the full versatility necessary to support their development. We frequently accompany organisations along their growth path, starting with limited quantities and progressively enhancing our logistical scale to keep pace with your ongoing expansion.

Begin matters moving right away by calling us!

Contact 01294 314 919 or email contact@custompackstudio.co.uk with your product details, packaging specifications and anticipated order volumes.

Your custom quotation outlines the format, the print, and the unit price for your requested quantity.

We apply no minimum order requirements, complimentary design assistance is included as standard, and each individual box is precision manufactured to fit your specific product.

Begin your adventure with us the very moment ideas strikes.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD