What custom packaging means
We produce tailored packaging built entirely around your individual product by giving you complete control over the size, look, print and finish!
Attaching a logo on a ready-made carton constitutes a separate and far more narrow undertaking.
Our definition of a totally bespoke box is that we tailor the sizes precisely to your products, pick the material thickness based on shipping needs, and apply your graphics to the surfaces you choose.
To begin with, we thoroughly draw up the packaging around the product from the very start of the design process.
From its design hub in Old Town, Custom Pack Studio works with dedicated food producers, boutique cosmetics brands, digital retailers and artisanal spirits makers throughout the UK.
The custom packaging we make
We produce an extensive variety of packaging styles, which are all tailored to your custom dimensions and completely printed with your artwork.
Picking the ideal presentation for your item is a process shaped by its particular nature, route to market, and end delivery, a path our dedicated specialists will support you through.
Folding cartons
Traditional retail packaging solutions regularly utilises the standard formats of reverse tuck-end boxes and crash-lock bottom boxes.
Created with ends that tuck at either ends, the reverse tuck-end carton is perfectly suited for lightweight merchandise such as cosmetics and health supplements.
Designed with a base that automatically and securely secures itself upon expansion, the crash-lock box reliably supports heavier items to prevent possible structural failure, whilst both styles are delivered flat and can be fully constructed in mere moments.
Postal and mailer boxes
For those selling online, a tailored mailer box keeps safe your creation throughout its challenging journey. Instantly, a plain delivery becomes an compelling chapter of your brand story.
Double-sided printing transforms a standard mailer box from a ordinary transit package into a lasting unboxing journey while maintaining the robustness required to withstand the postal system.
We also produce gusseted ecommerce boxes, offering the perfect, spacious embrace for goods requiring a deeper or adaptable fit.
Sleeves and wallets
To readily add branding without changing your current packaging, you can easily add a over-sleeve sleeve around the product or its inner tray, creating an affordable solution for seasonally themed ranges and limited edition collections.
Crafted to encase the item in the manner of a folder, this wallet style box provides an stylish flat display for store items, images and stationery.
Gift boxes and presentation packaging
When acquiring items intended as tokens, using a bespoke presentation box enhances the general look to meet consumer expectations whilst entirely eliminating the need for manual wrapping.
Rigid boxes, magnetic-close boxes and printed inserts are very effective options, while finishes such as foil stamping, embossing and soft-touch lamination elevate the presentation into upmarket packaging that well warrants a higher price point.
Packaging design support if you do not have a designer
Thorough design support is completely built in into our service, regardless of the current development phase of your artwork.
We create files to your exact brand guidelines and print suitable artwork specs.
Websites are highly forgiving, yet printed packaging requires complete precision. Therefore, any logo supplied as a JPEG or alternative image file must be thoroughly rebuilt before printing.
From your first burst of creativity, our committed team creates bespoke box structures and print-perfect print-ready artwork, pioneering custom dimensions when no standard box fits. Your vision guides us. We explain the essential technicalities, from board weight to print resolution, as we work.
Alternatively, you may utilise our virtual design software to personalise a container and add your bespoke branding prior to contacting us, or schedule a tailored consultation should you wish to discuss your requirements beforehand.
Custom packaging for Old Town’s industries
Do you need excellent packaging for your food and drink, distillery, cosmetics or e-commerce business? We grow brands with impressive boxes and wraps right across Old Town!
Each industry has its own individual set of criteria, ranging from stringent food safety compliance to the immaculate finish required for a luxury carton!
Food and drink
In the wide-ranging and extremely competitive food and drink sector of Scotland, packaging must comply with stringent safety standards for direct product contact while simultaneously attracting visual attention on the retail shelf.
As a organisation holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we produce our food containers within meticulously regulated and completely auditable environments which supermarkets review prior to authorising any merchandise.
Whisky and craft spirits
We create tailor-made printed bottle cartons and display cases for craft spirits producers and distilleries, incorporating refined finishes including hot foil stamping , recessed embossing and touchable lamination.
By doing away with minimum order restrictions, we allow a distillery to craft a small-batch run for an exclusive release without the burden of taking on large volumes.
Cosmetics and beauty
Looking for showstopping packaging? We make printed cartons for skincare, haircare and beauty brands, featuring striking soft-touch lamination, foil and embossing!
Containers for beauty products must protect fragile glassware and pressed powders whilst drawing interest on retail displays, a task largely achieved through the specified surface texture.
E-commerce and subscription brands
We assist ecommerce sellers and recurring order brands by carefully crafting custom mailer boxes, printed tissue and fitted inserts.
Custom-fit protection protects the item from transport hazards while lowering the cost of breakage and returns.
Tailored packaging additionally offers the consumer a considerably more immersive experience than simply unwrapping a plain, bare carton.
A packaging supplier perfect for Old Town businesses
Our Ayrshire facility in Irvine processes all manufacturing requirement.
We support Old Town enterprises by keeping fast lead times and reducing transport fees.
Our prompt logistics mean that organisations throughout Old Town and the wider UK get equally swift quick turnaround regardless of their distance from our production site.
As an key part of KennedySmith Press Ltd, Custom Pack Studio is supported by an established Scottish packaging manufacturer that has been working in high-quality print and packaging production since 1997.
Created by that very team on their own presses, your packaging is produced to the exact printing and finishing standards expected of an leading industry leader.
To maintain absolute precision, you will receive both a tangible sample when required by the format and a online proof before we commence the main production run.
Sustainable packaging as standard
Each item we create is fully recycleable because of the natural characteristics of the cardboard material.
We source all of our paper and board exclusively from FSC and PEFC certified origins, ensuring that each individual sheet is fully traceable through a rigorously audited chain of custody directly back to responsibly managed forests.
Relied on to protect mailer and shipping formats, corrugated board offers strong, reliable protection, standing out as one of the UK’s widely recycled packaging materials.
We are actively and steadily removing single-use plastic and EPS from our operations because these troublesome materials oppose recycling and eventually damage our delicate environment.
Whenever the specific scheme permits, we advise utilising recyclable or paper-based, eco-friendly safeguarding materials whilst actively cutting surplus from our planning process.of_thought_
Order one box or ten thousand
Custom packaging options typically call for a minimum manufacturing batch of either around 500 and 1,000 individual items.
When a enterprise triages a novel commodity or manufactures a restricted ceremonial collection, they meet with upfront expenses for inventory and warehousing prior to establishing market demand.
Are you set to get started? We enforce zero minimum order limits, meaning you can take everything from one solitary box to a massive run of ten thousand! This turns a tiny initial order the ultimate lower-risk approach to assess your market.
Ready to grow? We guarantee your price quote in writing for any volume before we begin the presses, and as we keep your original artwork for future runs, growing your brand is very easy!
How to order custom packaging
Submit your specifications by ringing 01294 314 919 or using the online form. State the product, quantity, and sales method. We can advise on the ideal format if you need guidance.
We meticulously design the packaging structure around your particular item, arrange the artwork layout, and then deliver a final proof together with a physical prototype if the design needs it.
We print and complete your order at our Irvine factory within 2 to 3 weeks of proof approval.
Ready to get your order straight to your doorstep? We deliver this flat-packed and very easy-to-build package to any location in Old Town or across the UK!
Custom packaging Old Town FAQ
What counts as custom packaging?
Custom packaging is crafted precisely around the individual dimensions and needs of your item. Each detail of the dimensions, material density, architecture, print and tactile finish is considered for your chosen contents, delivering a flawless fit that reflects your corporate identity with pride. Although merely stamping a logo onto a generic carton constitutes personalised packaging, true custom creation designs the entire experience from the actual product upwards.
Is there a minimum order?
We impose no minimum minimum order conditions, so you can buy anything from one carton to many thousands. This versatility helps indie makers and organisations trialling new merchandise. Your unit cost falls as your order volume grows, and we always offer a detailed price estimation ahead of manufacturing.
Do you deliver to Old Town?
By making our products in Irvine and delivering them straight to commercial clients throughout Old Town, we help ensure that producing within Scotland efficiently reduces both transit times and shipping expenses for regional businesses.
What are your lead times?
Once you have greenlighted the design, we typically require two to three weeks to finish your packaging, although more straightforward boxes can often be produced more quickly. If you have a important date in mind, please provide it during your initial enquiry so we can promptly determine if we can accommodate it.
Can you help if I do not have a designer?
We regularly use only a basic concept and a brand symbol to produce refined production-ready designs, a process that typically features a skilled creative consultation. Alternatively, you may start the initial layout using our digital creation platform and then pass the project to us for finishing.
Is the packaging recyclable?
Each package is entirely recyclable and crafted from FSC and PEFC certified board. We carefully avoid plastic laminates and coatings that would else prevent efficient recycling, unless food safety standards strictly necessitate such measures, and our team will fully discuss these choices with you beforehand.
Request a free quote from Custom Pack Studio today
Custom Pack Studio provides the ideal partnership for ensuring dependable packaging and enhancing your business presence from the very first encounter.
Eliminating minimum order quantities gives your business maximum scope to thrive. We partner with companies on their progression path, starting with modest volumes and growing our operations as you scale.
Placing a phone call is your fastest route to start.
Start your project by calling 01294 314 919 or emailing contact@custompackstudio.co.uk with your product, packaging specifications, and the quantities you have in mind.
Our detailed estimate delivers a precise overview setting out the layout, specifications, and individual cost based on your specified volume.
We have no minimum orders, include expert design assistance, and create each box to fit your product perfectly.
Please arrange your consultation at your earliest opportunity.
