What custom packaging means
Our tailored packaging is precisely created to accommodate a certain item, letting you choose the size, the configuration, the graphics and the end finish.
Tailoring a preassembled carton with a stamped brand mark presents a sharply contrasting and much more limited undertaking.
Wondering what true customisation looks like? We trim every dimension to your product, choose the specific board weight for its journey, and splash vibrant print onto whichever panels you choose!
We create the packaging design closely around the product from the very first stage.
Custom Pack Studio works with manufacturers of food, beauty labels, e-commerce retailers and small-batch distillers all over the country.
The custom packaging we make
We create a wide range of box styles to your format specifications. All order includes bespoke sizing and bold full colour printing of your unique branding.
Choosing the best presentation for your merchandise depends on its inherent nature, your sales strategy, and the fulfilment process, which our specialists will support you in selecting.
Folding cartons
Such common reverse tuck-end and crash-lock bottom structures act as the standard packaging options for items on shop shelves.
With closing flaps at the top and base, the gentle reverse tuck end carton beautifully supports more lightweight items like cosmetics and supplements.
Are you ready for some packaging magic? Those clever crash-lock boxes feature a smart base that snaps snugly into place the exact second you unfold them! This strong design effortlessly supports your heavier items without any risk of the bottom collapsing. Even better, both styles arrive completely flat and take just a few moments to build!

Postal and mailer boxes
Are you selling through your online store? An bespoke mailer box will protect your product within the courier network while transforming delivery into a exciting brand experience!
Double-sided printing turns a standard mailer box from a simple transit package into a impressive unboxing journey whilst maintaining the durability required to withstand the postal system.
Furthermore, we produce expandable e-commerce cartons created specifically for products needing more depth or versatile packaging.
Sleeves and wallets
To simply add branding without replacing your current packaging, you can easily fit a slip-on sleeve around the product or its inner tray, creating a cost-effective solution for seasonally themed ranges and special edition collections.
Created to surround the item in the manner of a folder, this wallet style box provides an refined flat display for retail merchandise, images and stationery.
Gift boxes and presentation packaging
Branded gift boxes offer the premium presentation retail customers expect for gift purchases whilst completely eliminating the need to wrap anything.
Can you visualise the impact of rigid boxes, magnetic-close boxes and printed inserts? They fill the space seamlessly, whilst luxury finishes like foil stamping, embossing and soft-touch lamination immediately enhance the look to luxury packaging that smoothly garners a higher price!

Packaging design support if you do not have a designer
Our team delivers comprehensive design support at all stages of your artwork creation.
Should you possess existing brand guidelines alongside print-ready artwork, we will carefully adapt our procedures to those specifications to ready your files for ultimate production.
When a brand mark is sent in a raster or different image format, we carefully replicate it for manufacturing purposes because physical packaging demands a substantially greater level of visual clarity than a online platform demands.
Starting from a basic initial concept, our specialists refine your packaging architecture and production-ready graphics, designing bespoke structural solutions when stock containers fail to suffice. We clarify every technical specification throughout the process, including material thickness and image definition.
Alternatively, you may make use of our online creator to tailor a carton and add your own logo before get in touch, or book a creative meeting if you want to discussing your ideas beforehand.
Custom packaging for Overton’s industries
We create bespoke packaging for beverage creators, food producers, cosmetic brands and online retailers throughout Overton.
Every sector has its own distinct set of criteria, ranging from rigorous food safety compliance to the perfect finish required for a luxury carton!
Food and drink
Are you prepared for the bustling atmosphere of the Scottish food and drink industry? Within this extremely demanding market, your packaging must look completely stunning on the shelf whilst remaining absolutely safe for consumer contact!
Our BRC Global Packaging certification at High Hygiene level ensures we produce food packaging under carefully regulated, fully traceable conditions, which retailers carefully verify before they offer any product.
Whisky and craft spirits
Are you prepared to elevate your brand? We manufacture bespoke printed bottle cartons and luxury gift packaging for premium whisky distilleries and artisan spirit producers, providing striking finishes like hot foil, deep embossing and velvety soft-touch lamination!
By removing minimum order restrictions, we empower a distillery to produce a small-batch run for an limited release without the need of committing to higher volumes.

Cosmetics and beauty
We produce bespoke printed packaging for aesthetic and hair organisations, incorporating specialised embellishments such as tactile lamination, metallic foiling and structural embossing._
Containers for beauty products must preserve fragile glassware and pressed powders whilst attracting the eye on retail displays, a task mainly achieved through the selected surface texture.
E-commerce and subscription brands
Our focus centres on designing bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.
Made-to-fit protection protects the item from transit hazards while cutting the cost of breakage and replacements.
Custom packaging offers the client with much more premium unboxing experience than a plain container.
A packaging supplier perfect for Overton businesses
Each and every product is produced by our team at our dedicated production facility located in Irvine, set within Ayrshire.
We help Overton enterprises by maintaining short lead times and keeping down transport fees.
Our efficient processes mean that organisations throughout Overton and the broader UK get equally swift quick response times regardless of their distance from our manufacturing site.
Tailored Pack Studio operates as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since 1997.
Your packaging is manufactured by that specific group utilising their own machinery, ensuring the resulting finish and refinement match with the stringent criteria of a well-established producer.
We provide a virtual layout and a tangible prototype for checking before beginning full production.
Sustainable packaging as standard
Did you know that every single box we manufacture is entirely recyclable? It is indeed true because the real board we use provides so much eco-friendly goodness!
By obtaining our board and paper from FSC and PEFC certified sources, we help ensure each sheet is kept fully traceable through an checked pathway to sustainably managed forests.
Mailer and shipping solutions utilise corrugated board because this very durable material safeguards products and remains one of the most frequently recycled packaging options in Overton.
We phase out single-use plastics and EPS from our operations due to their difficulty in recycling and negative environmental impact.
When the specific scheme does allow, we recommend using recyclable or paper-based, environmentally conscious safeguarding materials whilst actively removing surplus from our planning process.of_thought_
Order one box or ten thousand
Custom packaging options generally call for a minimum manufacturing order of either 500 or 1,000 individual items.
When companies try out a fresh item or release a short marketing range, they risk purchasing inventory and warehousing space prior to validating consumer demand.
We welcome purchases of every size with no minimum limit. You can decide your preferred quantity, select a single box or ten thousand items, and easily trial your market with limited financial risk.
Prepared to expand? We guarantee your price quote in writing for any volume before we even start the presses, and as we keep your original artwork for future runs, growing your brand is simple!
How to order custom packaging
Prepared to share your brief? Simply just phone 01294 314 919 or use our form to outline your product, quantity, and sales method! Should you be uncertain, we will happily recommend the perfect format!
Regarding structural architectural architecture and checking, we carefully draw up the enclosure around your merchandise, set up the graphics, and provide an official proof, along with a physical prototype should the specific configuration require validation.
We print and complete your order at our Irvine factory within two to three weeks of proof approval.
To keep things simple, your order arrives flat-packed and ready for assembly, sent straight to any doorstep in Overton or across the UK.
Custom packaging Overton FAQ
What counts as custom packaging?
Bespoke packaging matches your product measurements and specifications exactly. Dimensions, board thickness, construction, printing and finishes are adapted to your cargo to ensure a precise fit and support your brand. Stamping a logo onto a standard carton merely creates branded packaging. True made-to-order packaging is engineered around the product itself.
Is there a minimum order?
We do not enforce minimum order limits, which means you have the ability to purchase a solitary carton or many thousands of any packaging format. This approach represents an appropriate solution for boutique manufacturers alongside enterprises bringing out or testing new merchandise on the market. Our rate structures vary according to the quantity requested, and we consistently provide a formal quotation for your approval prior to starting manufacture.
Do you deliver to Overton?
Our production plant in Irvine enables direct transportation to organisations throughout Overton. Production within Scotland ensures that both transit times and shipping expenses stay highly competitive for Scottish businesses.
What are your lead times?
Once you have approved your initial proof, the majority of commissions require two to three weeks for completion, though simpler cartons are often completed more quickly. If you do have a specific date to meet, please inform us during your first enquiry so we can confirm if this timescale is achievable.
Can you help if I do not have a designer?
Are you ready to see your basic concepts become reality? We frequently take a basic logo and a spark of inspiration and transform them into stunning, ready-to-print masterpieces, with a thorough design consultation built right into the experience! Or, if you fancy having a go yourself, why not try our online design tool to begin your creation and then leave it to us whenever you are ready?
Is the packaging recyclable?
Each and every single carton we make is fully recyclable and made from certified board that meets both FSC and PEFC standards. We deliberately refrain from using the use of plastic laminates or coatings which might prevent the recycling process. The only exception to this rule is when food safety regulations require extra protection, and we will always talk you through your available choices beforehand.
Request a free quote from Custom Pack Studio today
For enterprises seeking to enhance their professional image, establish an immediate visual impression, or build a reliable collaboration for their bespoke wrapping projects, the skilled specialists at Custom Pack Studio are uniquely positioned to support.
With without any restrictive minimum purchase limits on our range, businesses have the absolute versatility required to thrive, and we frequently accompany these ventures along their developmental path by starting with small requirements and later increasing our capacity in alignment with your progress.
Initiating your process starts most effortlessly with a straightforward call discussion.
To initiate your appointment, please telephone 01294 314 919 or send an email to contact@custompackstudio.co.uk with information regarding your item, tailored packaging specifications, and estimated volumes.
Your itemised quotation outlines the format, the printing style and the per-item price for your specified volume.
We have no minimum order, include professional design support, and craft each box to suit your product perfectly.
Please initiate your meeting at your earliest opportunity.


























