Why choose bespoke wrapping
A regular box leaves room around the product, allowing it to rattle during transit until foam or paper is introduced to prevent movement.
Conventional packaging with a label applied to its side may be convenient, yet it is intended for no specific audience.
Custom Pack Studio creates tailored packaging around your product, making sure the box, print and finish suit your brand rather than overshadowing it.
We produce custom boxes, mailer boxes, gift packaging and printed accessories for businesses across Pembroke and the surrounding valleys, with orders ranging from a single sample to a pallet load delivered straight to a warehouse door.
Nothing we produce needs a minimum order, so you can set stock and storage costs aside until a product has shown that it sells.
Tell us about your packaging needs, and we will customise the recommendation to suit the product itself.
What bespoke packaging signifies
With custom packaging, your box is designed around the product from day one, so its dimensions and print suit exactly what you are packing.
You select the measurements, so that a custom-sized box holds the product securely rather than allowing it to rattle within excess space created by a standard size.
Even the structure, board weight, print and finish are custom designed to accommodate what is being packed and the way it travels!
Adding a logo onto a stock box produces personalised packaging, but it is a smaller project than a fully customisable design.
Using customised packaging, you can change every panel, fold and finish, even for a single run, creating packaging that fits without compromise.
Wrapping formats which we offer for Pembroke organisations
We produce a comprehensive range of packaging boxes to custom sizes, printed in full colour using your artwork.
Choosing the appropriate box style and packaging format depends on what you sell and how it is handled, while our packaging specialists can walk you through the available options.
Shop cartons and bespoke logo packaging
Reverse tuck end cartons are a widely used retail packaging choice, suitable for lightweight products including cosmetics and supplements, featuring closure flaps that fold into both the top and bottom.
Crash lock boxes are a sturdier form of lock box, made from cardboard with a base that snaps flat upon opening, stopping heavier products from pushing the bottom out.
Mailer and electronic commerce boxes
A custom mailer box safeguards your product throughout the courier network, while making delivery part of the brand experience and increasing visibility because it is printed inside and out, not only across the outer face.
Gusseted variants of these custom printed boxes provide extra depth, allowing bulkier items space to sit securely without moving.
Gift boxes, solid boxes and pitched-roof boxes
Rigid boxes, magnetic close gift boxes and additional branded boxes give products purchased as gifts the refined presentation customers anticipate, while sparing them the effort of wrapping.
Gable boxes, featuring a fold up carry handle, are excellent for food presents and hampers!
For premium ranges, we may choose SBS board (solid bleached sulphate, a bright, food safe paperboard) over standard carton stock, while finishes such as foil and soft touch lamination enhance the outcome.
Build assistance for your Pembroke business
Every order comes with packaging design support, regardless of how far your artwork has progressed.
After your logo and brand guidelines are established, our design experts prepare files ready for print and make sure colours remain true on board, where packaging requires higher resolution than website imagery.
You don’t need design experience to develop packaging that fits your brand. Our team can begin with just a logo. Together, they develop the structure and expertly crafted print ready artwork, while supporting you through every technical decision throughout the process.
Our online tool allows you to customise a box and preview its look before printing. Pantone colour matching maintains each repeat order consistent.
If packaging is required in both English and Welsh, our team regards this as a standard artwork requirement, handling it precisely as it would any other language or colour change.
Custom packaging for the Pembroke’s operations
Cuisine and refreshment
Welsh Lamb and Welsh Beef both have Protected Geographical Indication status, and all food packaging which comes into contact with meat or dairy must comply with food contact standards, irrespective of which side of the border it is made on.
Our BRC Global Packaging certification at High Hygiene level verifies that food packaging is produced within controlled and traceable processes, meeting the checks retailers carry out before approving products for listing.
Tipples and spirit makers
Across Wales, a flourishing drinks culture has developed during the past twenty years, stretching from Brecon Beacons distilleries to newer gin and whisky makers in the north.
Bottle presentation boxes must withstand transport while retaining their shelf appeal, with finishes such as foil stamping and embossing delivering a great deal of the impact for a limited release or seasonal gift set.
Makeup and grooming of the Pembroke
Cosmetic and skincare brands need cartons that protect fragile glass and compacts while looking presentable on the shelf.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, whereas rigid boxes are suitable for premium ranges that need to support a higher price point.
Digital retail and subscription labels
Retail ready and display packaging are important when products occupy shops or marketplace fulfilment centres, but subscription brands encounter a different challenge.
Every month, the same customer opens an almost identical box, making a uniform finish every bit as important as the initial design.
Packaging created to fit your product’s precise dimensions holds items securely during transit, reducing damage claims and returns from ecommerce orders.
A fitted insert or printed tissue prevents the product shifting in transit, while keeping the print in view as soon as the box is opened.
For a subscription brand that places repeat orders each month, keeping consistent box dimensions maintains predictable pallet capacity and warehouse racking, becoming increasingly important as volumes surpass several hundred units.
Dispatching to Pembroke from our Scottish craft space
All items are made at our Irvine facility, with UK delivery to businesses in Pembroke provided as standard.
Following proof approval, most orders reach a Pembroke address within two to three weeks, matching our packaging delivery schedule across the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer producing print and packaging since 1997. Its experienced team produces the boxes on its own presses!
You review a proof and, when required by the format, a physical sample before full production starts, while reorders retain the same artwork, meaning that scaling up never requires the process to start again.
Employing a one box company for packaging throughout your entire product range simplifies the process.
You have one invoice and a single contact, avoiding the need to chase multiple suppliers quoting different prices for different weeks.
Green packaging as a rule
Every box we produce is 100% recyclable because its board is recyclable.
Our board and paper are procured from FSC and PEFC certified suppliers, with every sheet traceable through an audited chain to responsibly managed forests.
We’re reducing single use plastic and EPS foam void fill across our processes because neither recycles easily, while both cause disposal headaches after a parcel has been opened.
When the design allows, biodegradable or paper-based protective materials are employed instead of them.
No minimum order for Pembroke companies.
Across much of the industry, custom packaging requires minimum orders of 500 or 1,000 units, obliging you to fund stock and storage before determining whether a product will sell.
We do not have a minimum order requirement.
Small businesses may order a one sample, limited runs for testing, or a complete production run once demand has been established, with the unit price scaling according to the quantity ordered.
You will consistently receive a written quote before production begins, while the high quality materials and packaging products supplied for a run of fifty are identical to those provided for a run of ten thousand.
Prior to ordering in volume, request a printed sample to inspect the print, colour and fit in your hand.
Methods to order bespoke packaging
Send your brief! Phone 01294 314 919 or use the online design tool, then let us know the product, quantity and approximately how it is sold.
Design and proof. We develop packaging designed for your product, produce the print layout, and send a proof for your review.
Request a physical sample if the format needs one, then give your approval once you are happy with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine, then delivered to your Pembroke address, usually within two to three weeks.
Personalised packaging Pembroke Common Questions
Do you produce tailored packaging to Pembroke?
Yes. We manufacture all items in Irvine and provide standard delivery throughout the UK, including every part of Pembroke and Wales, without an extra charge simply because of the distance from our factory.
What’s the smallest amount required for packaging at Pembroke?
No minimum order! Select a single box or several thousand in any format, with prices calculated according to quantity in a written quotation before production begins.
What packaging components can I tailor?
Every format can be tailored regarding size, structure, board weight, print and finish, ensuring your packaging meets the brief perfectly. Looking to make an impact? Your branded packaging order can feature printing both inside and outside.
Would you provide samples of your packing items before I place an order?
Certainly. The sample is printed and finished to exactly the same standard as a production run, allowing you to verify that the colours meet your brief and that the board has the correct feel before authorising a bulk order.
Would the packaging be recyclable plus can it turn out to be biodegradable?
All packaging boxes are completely recyclable. We exclude plastic laminates that prevent recycling, except where food safety requires them, while biodegradable protective materials are offered when the format allows.
Can I reorder the same layout in the future?
Yes, reorders utilise the original artwork file, meaning that increasing an order or placing it again for a new season does not require the packaging to be redesigned from the ground up.
Ask for a cost-free quotation from your Custom Pack Studio experts straight away.
Share your product, packaging requirements and anticipated quantities by calling 01294 314 919 or emailing contact@custompackstudio.co.uk.
Order precisely what you need, with no minimum quantity! Every project includes design support, and all custom packaging made here is designed around your product instead of relying on a template.
Start your enquiry, and we will reply with a written quotation.
