What makes prefer customised packaging
A typical box creates spare space around the product, allowing it to rattle during transit until somebody fills the gap with foam or paper to prevent it from moving.
Conventional packaging with a label affixed to its side might be convenient, yet it is intended for no particular audience.
Custom Pack Studio creates bespoke packaging around your product, ensuring the box, print and finish support your brand instead of covering it.
We make bespoke boxes, mailer boxes, gift packaging and printed accessories for companies throughout Pembroke Dock and the nearby valleys, with order quantities ranging from one sample to a pallet load delivered directly to a warehouse door.
We require no minimum order for anything we make, enabling you to avoid stock and storage costs until a product’s sales potential is established.
Provide your packaging specifications, and we will adapt the recommendation to the product.
What bespoke packaging indicates
Bespoke packaging is designed for your product from the outset, with its dimensions and print adapted to the item you are packing.
By choosing the dimensions, you ensure that a custom sized box holds the product firmly, rather than allowing it to rattle within the unnecessary space of a standard size.
Each element, ranging from the structure and board weight to the print and finish, is adapted to the contents and their journey.
Printing your logo on a stock box results in personalised packaging, involving less work than a completely customisable design.
With bespoke packaging, each panel, fold and finish can be customised, even for one run, enabling you to create packaging that fits exactly without compromise.
Wrapping options we create for Pembroke Dock companies
We supply an comprehensive range of packaging boxes, manufactured to bespoke dimensions and printed in full colour with your artwork.
Selecting the appropriate box style and packaging is based on what you sell and how it is handled, while our packaging experts will take you through the available options.
Store cartons and bespoke brand packaging
Reverse tuck end cartons continue to be a retail packaging standard, well suited for lighter products including cosmetics and supplements, with flaps that tuck in at both the top and bottom.
Crash lock boxes are a sturdier kind of lock box, formed from cardboard and featuring a base that snaps flat when opened, stopping heavier products from pushing the bottom out.
Mailer and online retail cartons
A custom mailer box protects your product across the courier network, turning delivery into an exciting part of the brand experience while increasing visibility by printing on both the inside and outside, rather than just the outer face.
These custom printed boxes are available with gussets, creating additional depth to keep bigger items firmly in place.
Keepsake boxes, rigid boxes and roofed boxes
Rigid boxes, magnetic closure gift boxes along with additional branded boxes provide purchases made as gifts with the presentation customers expect, without requiring them to wrap anything themselves.
Gable boxes, fitted with a handle that folds up, make an excellent choice for food gifts and hampers.
For premium lines, we may choose SBS board, solid bleached sulphate and a bright, food safe paperboard, over standard carton stock, while foil and soft touch lamination enhance the final effect.
Create guidance for your Pembroke Dock organisation
We provide packaging design support with every order, irrespective of your artwork’s current stage.
If you have a logo and brand guidelines, our design specialists prepare print ready files and verify that colours reproduce accurately on board, because packaging needs higher resolution than a website image.
Previous design experience is not necessary to create packaging that reflects your brand. Our team can start with nothing more than a logo, developing the structure and expertly designed, ready to print artwork alongside you, while clarifying each technical decision clearly as it arises.
Our online tool lets you customise a box and preview its look and feel on your screen before printing. We also provide Pantone colour matching, keeping each repeat order uniform.
When your packaging requires English and Welsh text, our team manages this as a standard artwork request, just as we would handle any other language or colour amendment.
Tailored packaging for the Pembroke Dock’s businesses
Cuisine and drink
Welsh Lamb and Welsh Beef both hold Protected Geographical Indication status, while all packaging that comes into contact with meat or dairy must meet food contact requirements, regardless of which side of the border it is manufactured.
We hold BRC Global Packaging certification at High Hygiene level, confirming our food packaging is made in controlled, traceable conditions that retailers review before welcoming products onto their shelves.
Drinks and distilleries
During the last twenty years, Wales has developed a thriving drinks industry, spanning Brecon Beacons distilleries and more recent gin and whisky producers in the north.
Bottle presentation boxes must withstand transit while retaining their shelf appeal, with finishes such as foil stamping and embossing providing a great deal of the impact for a limited release or seasonal gift set.
Cosmetics and glamour
Cosmetic and skincare brands require cartons that shield delicate glass containers and compacts, while creating an attractive presentation on retail shelves.
We produce cosmetics packaging with soft touch lamination, foil and embossing, while rigid boxes are suitable for premium ranges that need to support a higher price point.
Online shopping and membership brands
Packaging created for retail shelves or marketplace fulfilment centres is significant, but, subscription brands face a particular challenge.
Because the same customer opens an nearly identical box monthly, maintaining a consistent finish is as important as the original design.
Efficient online retail packaging, produced to correspond to your product packaging exactly, keeps goods protected during transit and minimises damage claims and returns.
Within, a fitted insert or printed tissue keeps the product securely during transit, while the print greets the eye as soon as the box opens.
When a subscription brand places repeat orders each month, retaining consistent box dimensions makes pallet capacity and warehouse racking predictable, an ever more important consideration when volumes exceed several hundred units.
Providing Pembroke Dock right from our Scotland manufacturing facility
Everything is produced at our Irvine facility, with standard UK delivery to businesses in Pembroke Dock.
After your proof is approved, most orders are delivered to a Pembroke Dock address within two to three weeks, corresponding to the delivery timescale for our packaging across the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an well-established packaging manufacturer that has produced print and packaging since 1997, with its experienced team making boxes on its own presses.
You will review a proof and, when the format requires it, a physical sample before full production starts. Repeat orders use the same artwork, so scaling up never means beginning from scratch!
Employing a sole box company for packaging throughout your whole product range makes the process straightforward.
Have one invoice and a single point of contact, instead of pursuing multiple suppliers, each offering a different price for another week.
Planet-friendly packaging as the default
Every box we make is entirely recyclable, thanks to the board it is made from.
Our board and paper originate from FSC and PEFC certified sources, while audits track every sheet through the supply chain to responsibly managed forests.
We are cutting back on single use plastic and EPS foam void fill across our processes because neither is easily recyclable, and both create disposal issues once a parcel is opened.
When the design allows, biodegradable or paper-based protective materials are employed in their place.
Zero minimum buy for Pembroke Dock enterprises
Throughout much of the industry, custom packaging demands minimum orders of 500 or 1,000 units, leaving you to fund stock and storage before establishing whether the product will sell.
There’s no minimum order requirement at all!
Small businesses are able to order one sample, a limited trial run, or a complete production batch after proving demand, with per unit pricing adjusted for each order quantity across the range.
Before production begins, you will invariably receive a written quotation, while the high-quality materials and packaging products supplied for a run of fifty are identical to those supplied for a run of ten thousand.
Before placing a large order, obtain a printed sample to assess its print, colour and how it fits in your hand.
How do you submit a bespoke packaging order
Send your brief by telephoning 01294 314 919 or accessing the online design tool. Let us know the product, required quantity, and approximately how it is sold.
Design and proofing. We create packaging design suited to your product, prepare the print layout, then supply a proof for your approval.
Ask for a physical sample when the format calls for one. Approve it once you are happy with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine, subsequently delivered to your Pembroke Dock address, typically within two to three weeks.
Personalised packaging Pembroke Dock Frequently Asked Questions
Will you send bespoke packaging to Pembroke Dock?
Certainly. All items are made in Irvine, with standard delivery across the UK, including every part of Pembroke Dock and throughout Wales. We do not charge extra for distance from the factory.
How much might be the lowest box level for Pembroke Dock?
There’s no minimum order requirement. You may order a single box or several thousand in whatever format, with pricing based on quantity and confirmed in writing before production begins.
Which packaging parts can I tailor?
Each format gives you complete freedom to change the size, structure, board weight, print and finish, making sure the resulting packaging matches your brief precisely. Your branded packaging order can also be printed on the inside as well as the exterior.
Can I receive specimens of your packaging products before submitting an order?
Yes. You get a sample printed and finished precisely as it would be in production, enabling you to check that the colours satisfy your brief and the board seems suitable before approving a bulk order.
Might the packaging turn out to be recyclable in addition to that can it be biodegradable?
Every box is 100% recyclable. We avoid plastic laminates that prevent recycling except when food safety demands them, while biodegradable protective materials are utilised whenever the format allows.
May someone reorder the same layout later?
Yes, reorders rely on the original artwork file, allowing you to add to an order or prepare for another season without having to redesign the packaging.
Get a free quote from Custom Pack Studio now
Share your product, packaging requirements and anticipated quantities by calling 01294 314 919 or emailing contact@custompackstudio.co.uk.
There is no minimum order requirement, design support forms part of every project, and each item of custom packaging produced here is designed around your product instead of a conventional template.
Submit your enquiry and we will provide a written quotation.
