How come choose personalised packaging
A regular box creates empty space around the product, allowing it to move noisily during transit until foam or paper is added to prevent movement.
Standard packaging with a sticker attached is the simplest choice, but it is not designed for anyone in particular.
Custom Pack Studio creates tailored packaging around your product, ensuring the box, print and finish suit your brand rather than overshadowing it.
We make bespoke boxes, mailer boxes, gift packaging and printed accessories for companies throughout Rhosllannerchrugog and the surrounding valleys, with order quantities spanning one sample to a pallet load delivered straight to a warehouse door.
Nothing we produce requires a minimum order, enabling you to set stock and storage costs aside until a product has proved it sells.
Share your packaging requirements, and we will tailor the recommendation to the product itself.
What custom packaging involves
With custom packaging, your box is created around the product from day one, so its dimensions and print fit precisely what you are packing.
By choosing the dimensions, you ensure that a custom sized box holds the product securely, rather than letting it to rattle within the unnecessary space of a standard size.
The construction, board weight, print and finish are custom designed to suit what is packed and how it travels.
Printing a logo on a stock box creates personalised packaging, but it is a less extensive project than a fully customisable design.
With tailored packaging, every panel, fold and finish can be altered, even for a single unit, allowing you to create custom packaging that fits exactly.
Packing types we produce for Rhosllannerchrugog companies
We provide an comprehensive range of packaging boxes, produced to bespoke dimensions and printed in full colour using your artwork.
The ideal box design and packaging format are based on what you sell and how it is handled, while our packaging experts will talk you through the choices!
Store cartons and bespoke branded packaging
Reverse tuck end cartons remain a retail packaging standard, ideal for lighter products such as cosmetics and supplements, with flaps that tuck in at both the top and bottom.
Crash lock boxes are a stronger form of lock box, made from cardboard with a base that snaps flat when opened, preventing heavier products from forcing the bottom out.
Mailer and ecommerce boxes
A bespoke mailer box safeguards your product across the courier network, turning delivery into an exciting part of the brand experience while increasing visibility through printing on the inside as well as the outside, not merely the outer face.
Gusseted versions of these custom printed boxes provide extra depth, giving bulkier items room to sit securely without shifting.
Gift boxes, rigid boxes and pitched-top boxes
Rigid boxes, magnetic close gift boxes and additional branded boxes give products purchased as gifts the polished presentation customers anticipate, while sparing them the effort of wrapping.
Gable boxes, featuring a fold up carry handle, are great for food gifts and hampers!
For premium ranges, we may choose SBS board (solid bleached sulphate, a bright, food safe paperboard) over standard carton stock, whereas finishes such as foil and soft touch lamination enhance the result.
Craft assistance for your Rhosllannerchrugog business.
Every order provides packaging design support, regardless of how far your artwork has advanced.
If you have a logo and brand guidelines, our design specialists produce print-ready files and check that colours are reproduced correctly on board, as packaging needs higher resolution than website imagery.
You don’t need experience in design to develop packaging that fits your brand. Our team can start with only a logo. Together, they create the structure and professionally produced print ready artwork, while guiding you through every technical decision throughout the process.
Our online tool enables you to personalise a box and preview its look on screen before printing, while Pantone colour matching ensures consistency each time you make a repeat order.
Need your packaging printed in both English and Welsh? Our staff manages it as a standard artwork requirement, just like any other language or colour change.
Custom packaging for Rhosllannerchrugog’s enterprises
Cuisine and drink
Welsh Lamb and Welsh Beef both hold Protected Geographical Indication status, and all food packaging which comes into contact with meat or dairy must comply with food contact standards, regardless of which side of the border it is made on.
We hold BRC Global Packaging certification at High Hygiene level, ensuring our food packaging is made in controlled, traceable conditions reviewed by retailers before stocking products onto their shelves.
Drinks and spirit-making
Across Wales, a thriving drinks culture has developed during the past twenty years, extending from Brecon Beacons distilleries to newer gin and whisky makers in the north.
Presentation boxes for bottles must withstand transit while remaining eye-catching on the shelf, with finishes including foil stamping and embossing bringing much of the impact to a limited release or seasonal gift set.
Make-up and appearance
Cosmetics and skincare companies require cartons that safeguard delicate glass packaging and compacts while presenting an attractive appearance on the shelf.
We manufacture cosmetics packaging with soft touch lamination, foil and embossing, whereas rigid boxes give premium ranges the presence to support a higher price point.
Online shopping and membership brands
Retail and display packaging is significant when a product is placed in a shop or marketplace fulfilment centre, whereas subscription brands face a different evaluation.
As the same customer opens an nearly identical box every month, maintaining a consistent finish is as important as the initial design.
High-grade e-commerce packaging, made exactly to fit your product packaging, holds items secure in transit and lowers damage claims and returns.
Within, a fitted insert or printed tissue holds the product securely during transport, while the print greets the eye the moment the box opens.
For a subscription brand that places repeat orders monthly, maintaining uniform box dimensions maintains predictable pallet capacity and warehouse racking, becoming progressively important as volumes exceed several hundred units.
Distributing Rhosllannerchrugog right from our Scottish plant
Everything is made at our Irvine facility, with UK delivery to businesses in Rhosllannerchrugog provided as standard.
The majority of orders arrive at a Rhosllannerchrugog address within two to three weeks following proof approval, following the same timetable as our packaging across the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer printing and producing print and packaging since 1997. Its seasoned team creates the boxes using its own presses!
You check a proof and, when required by the format, a physical sample ahead of full production starts, while reorders use the same artwork, ensuring that scaling up never requires the process to start again.
Employing a one box company for packaging throughout your full product range simplifies the process.
It all passes through one invoice and a single point of contact, saving you from the frustration of chasing multiple suppliers quoting varying prices for separate weeks.
Planet-friendly packaging as a rule
Every box we make is 100% recyclable as the board itself makes possible that recyclability.
Our board and paper are sourced from FSC and PEFC certified sources, while audits trace each sheet through the supply chain to responsibly managed forests.
We are cutting back on single use plastic and EPS foam void fill across our processes, as neither material is readily recyclable and both cause disposal difficulties after a parcel has been opened.
Where the design permits, biodegradable or paper-based protection takes their place.
No minimum buy for Rhosllannerchrugog firms
Throughout the wider industry, custom packaging often requires minimum orders of 500 or 1,000 units, leaving you to fund stock and storage before knowing if a product will sell.
We require no minimum order whatsoever.
Smaller businesses can start with a single sample, place a limited trial run, or move to full production once demand is confirmed, while unit pricing scales across each quantity in between.
You will always receive a written quotation prior to production commencing, while the high quality materials and packaging products provided for a run of fifty are identical to those supplied for a run of ten thousand.
Before committing to a greater quantity, obtain a printed sample and assess the print, colour and how it fits in your hand.
Ways to place a tailored packaging order
Provide your brief. Call 01294 314 919 or use the online design tool. Tell us the product, quantity and approximately the way it is sold.
Design and proof. We create packaging that fits your product, prepare the print layout, and then send you a proof to check.
Ask for a physical sample where the format calls for one, then give approval once you are happy with its colour and construction.
Production and delivery. Your order is printed and finished in Irvine before reaching your Rhosllannerchrugog address, generally within two to three weeks.
Personalised boxing Rhosllannerchrugog Common Questions
Do you deliver personalised packaging to Rhosllannerchrugog?
Indeed! We manufacture everything in Irvine and deliver across the UK by default, including every part of Rhosllannerchrugog and across Wales, with no additional charge simply because you are farther from the factory.
What the smallest order to make packaging at Rhosllannerchrugog?
There is no minimum order is required. You can request one box or several thousand in whatever format, with pricing set according to quantity in a written quote provided before production begins.
Which packaging components can I personalise?
Size, structure, board weight, print and finish can all be adjusted for every format, making sure the packaging meets your brief exactly. Branded packaging can also feature printing on both the interior and outside.
May you supply packing product demonstrations before I make an order?
Yes. Your sample arrives printed and finished exactly as it would be in production, enabling you to check that the colours meet your brief and the board feels right before authorising a larger order.
Is the container suitable for recycling and biodegradable?
Every box is 100% recyclable. We avoid plastic laminates that prevent recycling unless food safety requires them. Biodegradable protective materials are available where the format permits.
Is it possible to one order again the same style in the future?
Indeed, repeat orders use the same artwork file, meaning that increasing an order or repeating it for a new season does not require the packaging to be redesigned from the beginning.
Obtain a without charge quote from Custom Pack Studio today
Call 01294 314 919 or email contact@custompackstudio.co.uk, sharing your product, packaging requirements and preferred quantities.
There is no minimum order requirement, design support forms part of every project, and each item of custom packaging produced here begins with your product, rather than a template.
Begin your enquiry, and we will reply with a written quotation.
