Why opt for go with individually designed packaging
A regular box leaves spare space around the product, allowing it to rattle during transport until someone fills the gap with foam or paper to prevent it from moving.
Choosing off-the-shelf packaging with a sticker on the side may be straightforward, but it belongs to no one in particular.
Custom Pack Studio creates tailored packaging around your product, making sure the box, print and finish complement your brand rather than overshadowing it.
We produce bespoke boxes, mailer boxes, gift packaging and printed accessories for companies throughout Rhyl and surrounding valleys, with orders ranging from one sample to a pallet delivered straight to a warehouse door.
You can purchase any quantity of the products we make, so stock and storage costs remain unnecessary until you have established that a product sells.
Provide your packaging requirements, and we will adapt the recommendation to the product itself.
What custom packaging consists of
Custom packaging forms the box around your product from the beginning, with its dimensions and print customised to what you are packing.
You select the dimensions, allowing a made-to-measure box to hold the product firmly without movement resulting from surplus space in a standard size.
The structure, board weight, print and finish are individually designed too to suit the contents and their journey.
Printing a logo onto a stock box produces personalised packaging, constituting a more modest undertaking than a fully customisable design.
Tailored packaging places each panel, fold and finish in your hands, even for a single piece, enabling you to create a bespoke solution that fits perfectly, without compromise.
Packaging types we manufacture for Rhyl firms
We produce a full range of packaging boxes to bespoke sizes, printed in full colour using your artwork.
The best-suited box style and packaging type are based on what you sell and how it is handled, while our packaging specialists will talk you through the options!
Commercial cartons and logoed packaging
Reverse tuck end cartons are a retail packaging mainstay, designed for lightweight products including cosmetics and supplements, with flaps that tuck securely inside at both the top and bottom.
Crash lock boxes are more robust cardboard lock boxes with a base that snaps flat upon opening, stopping heavier items from forcing the bottom out.
Mailer and online retail boxes
A bespoke mailer box safeguards your product across the courier network, transforming delivery into an exciting part of the brand experience while boosting visibility by printing on the inside as well as the outside, rather than just the outer face.
Gusseted variants of these custom printed boxes provide extra depth, allowing bulkier items space to sit securely without moving.
Present boxes, sturdy boxes and gable-shaped boxes
Rigid boxes, magnetic close gift boxes and additional branded boxes give products bought as gifts the polished presentation customers anticipate, whilst sparing them the effort of wrapping.
Gable boxes, featuring a fold up carry handle, are brilliant for food presents and hampers!
For premium ranges, we may select SBS board (solid bleached sulphate, a bright, food safe paperboard) over standard carton stock, whereas finishes such as foil and soft touch lamination enhance the outcome.
Design backing for your Rhyl business.
Each order includes support with packaging design, regardless of how far your artwork has developed.
If you have a logo and brand guidelines, our design specialists create print ready files and check that colours reproduce accurately on board, because packaging needs greater resolution than a website image.
Prior design experience is not required to create packaging that reflects your brand. Our team can begin with no more than a logo, developing the structure and professionally designed, ready to print artwork with you, while clarifying each technical decision in clear terms as it arises.
Our online tool allows you to personalise a box and preview its look and feel on screen before it reaches print, while Pantone colour matching ensures each repeat order remains consistent.
When you need packaging printed in both English and Welsh in English and Welsh, our team regards this as a standard artwork requirement, handled in exactly the same manner as any other language or colour change.
Custom packaging for the Rhyl’s businesses
Meals and refreshments
Welsh Lamb and Welsh Beef both hold Protected Geographical Indication status, while food packaging in contact with meat or dairy must meet food contact standards, irrespective of where it is produced on either side of the border.
We have BRC Global Packaging certification at High Hygiene level, meaning our food packaging is made in controlled, traceable conditions that retailers evaluate before including a product.
Beverages and distilleries
During the past two decades, Wales has built a genuine drinks scene, spanning Brecon Beacons distilleries and newer gin and whisky producers throughout the north.
Bottle presentation boxes must withstand transit while maintaining their visual appeal on the shelf, with finishes including foil stamping and embossing delivering much of the impact required for limited releases and seasonal gift sets.
Beauty products and grooming
Cosmetic and skincare brands require cartons that safeguard delicate glass and compacts whilst looking good on the shelf.
We produce cosmetics packaging with soft touch lamination, foil and embossing, whereas rigid boxes are suitable for premium ranges that need to support a higher price point.
Digital retail and recurring brands
Retail and display packaging is important when a product is placed in a shop or marketplace fulfilment centre, whereas subscription brands face a different assessment.
Every month, the same customer opens an almost identical box, making a consistent finish every bit as important as the initial design.
Effective online retail packaging, made to correspond to your product packaging exactly, keeps goods protected in transit and reduces damage claims and returns.
Within, a fitted insert or printed tissue holds the product securely during transit, while the print greets the eye the moment the box opens.
For a subscription-based brand that places repeat orders each month, maintaining uniform box dimensions preserves predictable pallet capacity and warehouse racking, becoming progressively important as volumes surpass several hundred units.
Providing Rhyl straight from our Scottish factory
Everything is produced at our Irvine facility, with standard UK delivery to businesses in Rhyl.
After proof approval is confirmed, most orders reach at a Rhyl address within two to three weeks, on the same timetable as the rest of our packaging throughout the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer printing and producing print and packaging since 1997. Its experienced team makes the boxes on its own presses!
You approve a proof and, where required by the format, a physical sample before full production starts, while reorders keep the original artwork, meaning larger quantities require no fresh preparation.
Employing one box company for packaging across your whole product range makes everything simple.
You receive a single invoice and work via a sole point of contact, instead of pursuing multiple suppliers, each offering different prices for individual weeks.
Green packaging as the default
Every box we produce is 100% recyclable since its board is recyclable.
Our board and paper are obtained from FSC and PEFC certified suppliers, with each sheet traceable via an audited chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill throughout our processes as neither is easily recyclable, and both cause disposal issues after a parcel is opened.
Where the design allows, biodegradable or paper-based protection is employed in place of them.
No minimum order for Rhyl firms
Across the industry, custom packaging often requires minimum orders of 500 or 1,000 units, leaving you to fund stock and storage before discovering whether your product will sell.
There is no minimum order requirement.
Smaller businesses may place an order for one sample, a limited run for testing, or a complete production run after demand has been established, with the price per unit varying at each quantity throughout this range.
You always receive a written quotation before production starts, and the high quality materials and packaging products provided for fifty are identical to those provided for ten thousand.
Prior to committing to a larger quantity, get a printed sample and evaluate the print, colour and how it fits in your hand.
Methods to order tailor-made packaging
Share your brief by phoning 01294 314 919 or using the online design tool, then tell us the product, quantity and approximately how it is sold.
Design and proofing. We create packaging design appropriate for your product, produce the print layout, then supply a proof for your approval.
Request a physical sample if the format needs one, then sign off once you are satisfied with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine before being delivered to your Rhyl address, typically within two to three weeks.
Personalised packaging Rhyl Enquiries
Do you all offer tailored packaging shipment to Rhyl?
Certainly. We make all items in Irvine and offer standard delivery throughout the UK, serving every part of Rhyl and all of Wales, without charging a separate fee for locations farther from the factory.
What the order required for packaging at Rhyl?
There is no minimum order. Whether you require one box or several thousand in whatever format, you will receive quantity based pricing through a written quotation before production begins.
What packaging parts can I customise?
Size, structure, board weight, print and finish can all be altered for every format, making sure the packaging meets your brief exactly. Branded packaging can also include printing on both the inside and exterior.
Can we be sent specimens of your parcel products before confirming an order?
Yes. The sample is printed and finished to production standards, allowing you to verify that the colours meet your brief and the board feels right before authorising a bulk order.
Is the container suitable for recycling and environmentally friendly?
Every box is 100% recyclable. We do not use plastic laminates that prevent recycling unless food safety makes them necessary, and biodegradable protective materials are available where the format allows.
May we reorder the same pattern later?
Yes, repeat orders use the same artwork file, which means you can increase quantities or get packaging ready for a new season without reworking everything from scratch.
Request a cost-free estimate from your Custom Pack Studio experts now.
Contact us on 01294 314 919 or at contact@custompackstudio.co.uk, providing your product, packaging requirements and intended quantities.
We set no minimum order. Every project includes design support, and every item of custom packaging we produce here is designed around your product, rather than a template.
Submit your enquiry to us today, and we’ll respond to you with a written quotation!
