UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Rochdale

You are operating with a UK team during British office hours, and a UK phone number is answered when you telephone.There is no minimum order on any item we make, so an individual sample and a five thousand-unit reorder both follow the same procedure.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Rochdale

Reasons why a U.K. maker is suitable for Rochdale

Custom Pack Studio is a brand of KennedySmith (Press) Ltd, a manufacturer that has been creating print and packaging in Scotland since 1997.

When you ask about a finish, a material or a deadline, you are speaking to someone who works with the press each day. They do not need to pass the question to an overseas factory and wait on a response.

UK to UK delivery is typically faster and more dependable than an overseas order.

The majority of orders are prepared within two to three weeks after you approve the proof, and after dispatch, our courier network delivers to Rochdale addresses within 1 to 2 working days.

Set that against that with the usual 8 to 12 week baseline lead time for packaging brought in from the EU or the Far East, before you even allow for a delayed container or a customs hold-up.

If you have an important important launch date or deadline for the event, please let us know at the enquiry stage.

We will verify honestly whether the timescale works, rather than offering a rapid turnaround that falls short.

Bespoke Packaging for Rochdale Companies

The formats we supply cover the majority of products, and every one is made to your specified dimensions and printed with your brand.

The most suitable format is determined by how the product is sold and shipped, so the quickest way to obtain the right answer is to inform our packaging experts what you are packing.

Shop and Item Packaging

A custom-printed carton handles the marketing on the shelf when no one from your team is present to explain the product.

Reverse tuck-end boxes suit lighter retail items such as cosmetics, supplements and beauty products, while a crash-lock base holds heavier goods with a floor that won’t collapse in transit.

Each one is printed across every panel, including inside, so the branding remains visible regardless of how the box is positioned on a shelf or in a stockroom.

Mailer Boxes for E-commerce Vendors

Rochdale’s e-commerce brands are dispatched continuously.

A custom mailer box is commonly the only tangible contact a customer has with a brand, as there is no shop visit or face to face handover to rely on.

Printed throughout, it shields the product throughout the courier network while making the unboxing itself a part of the marketing. A well-fitted box also reduces the damage and returns that a poorly sized one can cause.

A plain brown outer will send the parcel to its destination, but it reveals the customer almost nothing about who mailed it or why it appears the way it does.

Create a strong initial impression the moment your delivery arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Token and display boxes

Bespoke gift boxes are essential.

A rigid box with a smooth closure, foil stamping on the lid, or a soft-touch coating changes how a product feels before it is even opened.

It is exactly the case for jewellery, perfume and boutique food brands, where the packaging forms part of what the customer has paid for.

Foil stamping is the surface treatment that stands out most on a shelf, reflecting the light in a way plain print never can, while soft touch coating performs better once the box is in someone’s hands, as it communicates quality the moment it is touched.

Embossing falls between the two, positioning a logo that you can see as well as feel, and it works especially well on jewellery and perfume boxes where the surface is part of the presentation.

Sleeves and wallets

Not every brand initiative requires a complete box rebuild.

A printed sleeve slips over an already present tray or product, including your branding without the need to redesign the entire pack, which helps make it ideal for a short promotional run or a time-limited variant.

A folding box wraps around flat products such as cards or cosmetics sets, and custom printed inserts help keep loose contents from shifting inside a larger box during transport.

BRCGS Packaging Materials

Cardboard Boxes and Transport Parcels

A folding carton will never withstand a lengthy delivery journey or a delicate item by itself.

Grooved board is designed specifically for this use.

We make corrugated cardboard boxes to custom pack sizes and produce them in colour, so a Rochdale brand shipping nationwide gets protection and branding combined in one solution, far beyond a simple double walled box with a sticker applied on top.

Markets We Support Throughout Rochdale

Rochdale’s business mix includes beauty brands and skincare brands, jewellery makers, food producers, corporate premises and e commerce businesses.

Food and drink businesses encounter the toughest pressures, because product safety constantly is more important than the look of the box.

That is where our BRC Global Packaging certification at High Hygiene level really makes a difference, whether you are a small-batch bakery or a wholesale supplier. It is the standard that supermarket buyers and independent stores usually want to see before stocking a new product.

Jewelry brands often derive more value from their packaging investment than the majority of other business sectors.

A solid box with a fitted insert is usually containing an item worth far more than the box itself, so the overall presentation has to match that importance.

Beauty products and perfume brands depend on protective fittings and high-quality finishes for much the same reason. It is compact, so the box does most of the selling on a shelf.

E commerce and subscription businesses need a mailer that can withstand the courier network without harm.

For many online sellers, the parcel is the only physical interaction a customer has with the brand.

Zero minimum order, whichever quantity you want.

Ask most packaging suppliers for fifty boxes with your own design.

You will commonly be requested to return only when you can undertake to 1,000, a significant ask for a Rochdale business evaluating a new product or trying a small batch before it scales.

There is no minimum requirement at all at all.

Buy a one sample to check print quality, 50 boxes for a local stall, or a few thousand once a retail listing confirms demand. The process and pricing structure remain consistent at every quantity.

Unit cost reduces as quantity increases, which is typical throughout the industry.

Subsequent orders retain the identical artwork and setup, so you are not ever charged twice for the design work.

We confirm pricing and timescale in writing before production starts, so there is no difference between the estimate and the invoice amount.

Creative design support provided regardless of stage you’re at

You don’t need an in house designer to order custom packaging from us.

If you have your logo and a rough idea of what you want, that is enough to get started. We will determine the box structure, produce the print ready artwork and provide you with a proof for approval before anything goes to print.

For a product that does not match an off the shelf format, structural design is included in the cost. It is not applied as an extra.

Images supplied as a JPEG are recreated to the proper print specification.

The majority of artwork comes lacking the image resolution or bleed that a box actually requires.

Our specialists reviews colour accuracy, resolution and bleed with reference to the press profile before any job enters production, ensuring the finished print corresponds to what you approved.

A planning consultation is on offer if you would prefer to talk through the options before confirming a specification.

You can also use our own online design tool if you would like to design the artwork yourself.

Eco-friendly, fairly sourced materials

Every carton we make is fully recyclable and made from board carrying FSC and PEFC certification. This indicates it can be traced through an audited supply chain to a responsibly managed forest.

We’re transitioning away from single use plastic and EPS foam throughout the range, changing them to paper-based and biodegradable alternatives wherever the format allows. Those materials break down properly at the end of their life in a way that plastic and foam do not.

If a credible sustainability claim matters to your customers and those you serve, we can guide you through the many ways your custom packaging makes an impact in helping to decrease waste.

Reasons Rochdale Brands Go With Custom Pack Studio as Packaging Provider

A single production site, covering every step

Each box we produce is trimmed, printed and completed all in one place at our Irvine factory.

The same team performs quality checks throughout each stage, instead of the work passing from one to separate subcontractors.

A colour tone that appears accurate on screen does not always print the same, and the person reviewing it is the one operating the press.

Faults are noticed and fixed before a box ever reaches despatch, by the same team that spotted the issue first.

The board and ink supplies are also sourced from the same suppliers time after time, so a shade that was a match for your initial proof will still match your fifth reorder two years on.

Backed by nearly thirty years in printing and packaging

The Custom Pack Studio was introduced in 2025, yet the factory backing it has a considerably longer history.

We are part of KennedySmith (Press) Ltd, a leading print and packaging manufacturer that has operated presses since 1997.

That history has given us long-standing relationships with board mills and material suppliers. It also means that we have a team that has already dealt with most the challenges a new packaging order can present.

That is reflected in fine details, for example understanding which board weight can handle a courier journey.

It is equally why we can manage a delicate perfume box and a heavy duty shipping carton in one week, with presses that have managed both for many years.

Our Packaging Facility

Your assigned contact during the entire order

You will deal with the same person throughout your initial contact right through to the final delivery.

There is handover between sales staff and a distinct production department.

They know your requirements, your timeframe and what you asked for at the proofing stage, so you do not need to say it again at every stage.

Should a item is on back order or a finish needs reconsidering, you will hear directly from the person handling your job.

It also means you are never having to recount your job from the beginning to someone new halfway through the process.

You can reach that person in person by telephone, email or message, without having to go through a main enquiries inbox first.

The very same process, no matter the amount

A one sample and a five thousand unit reorder undergo the same proofing and quality checks before both leaves the factory.

No thing is rushed on just because the run is small, and no thing is checked more closely simply because it is big.

A Rochdale organisation evaluating a new product receives the same standard as one submitting a reorder for a national retail listing. The procedure remains the same, no matter order size.

That uniformity matters much more than any saving made on a bigger run, because a inconsistent batch usually ends up costing more to fix than it reduced in price per unit.

Whether it is fifty units for a market test or several thousand for a retail rollout, the sign-off stage operates the same way every time.

Obtain a free estimate for custom packaging in Rochdale

Call 01294 314 919 or email contact@custompackstudio.co.uk. Tell us what you are packing, approximately how many you require, and how the product is sold or shipped. We will reply with a written quote and no obligation to place an order.

Not yet ready to commit to a full run? Request a free physical sample first. You will see exactly how the colour appears in natural light and how the soft touch finish feels in your hand, rather than trying to judge it from a screen.

Expert design support is constantly available whenever you need it, there is no set minimum order to meet, and every box is bespoke to your product rather than selected from a shelf of templates.

We make every item ourselves and serve Rochdale and places across the UK from our own factory in Irvine. Browse our full range of packaging products or get in touch with the team today to begin.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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