UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Rochester

You are operating with a UK team during normal UK working hours, and a UK phone number is picked up when you ring.There is not any minimum order on anything we make, so a single sample and a 5,000-unit reorder use exactly the same process.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Rochester

Reasons Why a British Supplier Is the Smart Option for Rochester

Custom Pack Pack Studio is a part of KennedySmith (Press) Ltd, an established manufacturer that has been making print and packaging in Scotland since 1997.

When you ask about a finish, a fabrication material or a cut-off date, you are speaking to someone who works with the press every day. They do not need to put the question on to a factory overseas and hold on for a response.

UK to UK delivery is quick and predictable in a way an overseas order rarely is.

The majority of orders are ready within 2 to 3 weeks after you sign off on the proof, and when sent, our courier network ships to Rochester addresses within 1 to 2 working days.

Compare this with the standard 8 to 12 week baseline lead time for packaging shipped in from the EU or the Far East, before you you even take into account a delayed container or a customs hold-up.

If you have an significant launch deadline or event deadline, please let us know at the enquiry phase.

We shall let you know openly whether the timeline fits, rather than offering a changeover that disappoints you.

Bespoke packaging for Rochester firms

The box options we provide suit most products, and each is made to match your dimensions and printed with your branding.

Which configuration fits is determined on how the product is sold and shipped, so the quickest way to get the right solution is by telling our packaging experts exactly what you are packing.

Store and Merchandise Packaging

A branded carton does the sale on the shelf when your team is not there to explain the product.

Reverse tuck end boxes are ideal for lighter shop goods such as cosmetics, supplements and beauty products, while a crash lock base design gives heavier products with a floor that will not give way during transit.

Both prints extend across every panel, including the inside, so the branding is clearly visible regardless of how the box is set on a shelf or in a stockroom.

Custom mailer boxes for online merchants

Rochester’s online retail brands are dispatching orders continually.

A custom mailer box is frequently the only tangible touchpoint a customer has with a brand, as there is not any shop visit or face to face handover to rely on.

Printed both inside and out, it safeguards the product throughout the courier network while making the unboxing itself part of your brand marketing. A properly fitted box also cuts down on the damage and returns caused by one that is incorrectly sized.

A simple brown outer will bring the parcel, but it gives the customer nothing about who dispatched it or why it appears as it does.

Create a strong first impression as soon as your order arrives with Custom Pack Studio.

Custom Shipping Boxes UK

Special and display boxes

Custom gift boxes are important.

A rigid box with a clean closure, foil stamping on the lid, or a velvety coating alters how a product comes across before it is even opened.

It is indeed the case for jewellery, perfume and boutique food brands, where the packaging forms part of what the customer has paid for.

Foil stamping is a finish that works the hardest on a shelf, catching the light in a way plain print cannot, while soft touch coating performs best once the box is in their hands, as it signals quality the moment they pick it up.

Raised detailing lies in between, creating a logo that can be seen as well as felt, and it is especially effective on jewellery and perfume boxes, where the surface itself enhances the presentation.

Sleeves and wallets

Not all branding projects need a complete box reconstruction.

A printed sleeve fits over an in-place tray or product, introducing your branding without the need to change the entire pack, which is well suited for a limited promotional run or a seasonal variant.

A wallet-style box closes neatly around flatter products such as cards or cosmetics sets, while internal inserts stop loose items from sliding inside a larger box during transit.

BRCGS Packaging Materials

Corrugated Containers and Shipping Cartons

A folding carton will not survive a lengthy delivery journey or protect a delicate item.

Corrugated board is intended for that purpose.

We make corrugated cardboard boxes to bespoke pack sizes and finish them in full colour, so a Rochester brand shipping nationwide enjoys safeguarding and branding woven into one format, much more than a plain double walled box with a sticker simply slapped on top.

Markets We Serve in Rochester

Rochester’s client mix includes beauty brands and skincare brands, jewellery manufacturers, food manufacturers, corporate offices and e commerce businesses.

Edible and drink businesses face the strictest regulations, as safety in contact with the product takes priority over all concern of how the container appears.

That is precisely where our BRC Global Packaging certification at High Hygiene level really makes the difference, whether you’re a small batch bakery or a wholesale supplier. It’s the level that supermarket buyers and independent retailers usually want to see before they will take on a new product.

Jewellery labels regularly gain greater benefits from their own packaging investment versus the majority of product categories.

A solid box with a tailored insert is often containing an item worth far more than the box itself, so the presentation has to reflect that importance.

Cosmetics and perfume brands depend on protective fitments and premium finishes for the very same reason. Because the product itself is small, the box handles most of the persuading when displayed on a shelf.

E-commerce and subscription businesses require a mailer that can survive the courier network in one piece.

For a lot of online sellers, the parcel is the only physical touchpoint a customer has with the brand.

No Minimum Quantity, Any Quantity Permitted

Ask many packaging suppliers for fifty boxes with your own design.

You will frequently be asked to return once you are set to place an order for 500 or 1,000. For a Rochester business testing a new product or testing a small batch before expanding, that is a considerable demand.

There is not any minimum amount whatsoever.

Order a single sample to assess print quality, fifty boxes for a market stall, or thousands once a retail listing proves demand. The process and pricing structure stay the same at every quantity.

Unit cost reduces as quantity increases, as is standard throughout the packaging industry.

Reorders use the same design artwork and setup, so you are not ever charged twice for the design work involved.

We verify the cost and lead time in a written form before production commences, so there is no discrepancy between the quote and the invoice.

Project support offered whatever stage you’re at

You don’t need a designer in-house to buy custom packaging here.

If you already have a logo and a clear idea of what you want, that is enough to get started. Our team will sort out the box structure, set up the print ready artwork and provide a proof for your approval before anything goes to press.

For a item that does not suit an off-the-shelf format, design work is included in the price. It is not charged as an additional extra.

Files provided as a JPEG file are reworked to achieve correct print requirements.

Most artwork is delivered without the resolution or bleed that a box genuinely requires.

Our staff reviews colour accuracy, resolution and bleed against the press profile before anything enters print production, so the finished print aligns with what you approved.

A design appointment is available if you would rather to discuss the choices before agreeing to a brief.

You may also use our own web-based design tool if you would want to design the artwork yourself.

Ethically sourced, eco-friendly materials

Every carton we make is 100% recyclable and produced from board carrying FSC and PEFC certification. This shows it can be tracked through an verified supply chain back to a sustainably managed forest.

We are phasing out single-use plastic and EPS foam across the range, substituting them with paper based and biodegradable alternatives where possible. These alternatives decompose properly at the end of their life in a way plastic and foam do not.

If a credible environmental claim matters to your business and your audience, we can help guide you through the many ways your bespoke packaging helps make an impact by cutting waste.

Why Do Rochester Businesses Select Custom Pack Studio for Their Packaging Supplier

A single Factory from Start to Conclusion

Every box we create is cut, labelled and completed all under one roof at our Irvine facility.

A single team manages quality at every step, rather than the work being handed between subcontractors.

A colouring that seems correct on screen will not always reproduce the same way, and the person reviewing it is the one operating the press.

Faults are identified and fixed before a box arrives at dispatch, by the very same team that identified the issue at the outset.

The board and ink also come from the same suppliers time after time time after time, so a colour that matched your first proof still matches with your fifth reorder after two years.

Strengthened by close to three continuous decades in printing and packaging

Custom Pack Studio launched in 2025, yet the factory behind it can be traced much further back.

We are a division of KennedySmith (Press) Ltd, a leading print and packaging manufacturer that has used presses since 1997.

That history has built long-standing connections with board mills and material suppliers. It also gives a team that has already worked through most of the challenges a new packaging order can present.

It unfolds in nuanced ways, such as realising which board weight will withstand a courier journey.

It is equally why we can manage a delicate perfume box and a heavy duty shipping carton in the same week, with presses that have processed both for years.

Our Packaging Facility

One dedicated contact throughout the whole order

You will deal with the very same person from your initial enquiry right through to the final delivery.

There remains no transfer between the sales team and a separate production department.

They comprehend your requirements, your deadline and what you asked for at the proofing stage, so you do not need to repeat yourself at every step.

If a item is on back-order or a finish option needs reviewing, you will find out first-hand from the member of staff managing your job.

It also means you’re never having to explain your request from the beginning to a different person halfway through production.

You can contact that person in person by telephone, electronic mail or text, without first using a main enquiries inbox first.

A same procedure no matter what the volume

A single specimen and a 5000 unit reorder are subjected to the very same proofing and quality checks before either leaves the factory.

No project is hastened simply because the run is short, and no project is reviewed in greater detail merely because it is big.

A Rochester organisation evaluating a new product gets the same standard as one making a reorder for a national retail listing. The process does not change depending on the order size.

This uniformity counts much more than any saving on a greater order, because a mismatched batch ends up costing far more to correct than it would have saved in unit price.

Whether that is 50 units for a test test or several thousand for a shop rollout, the proofing sign off functions in an identical way each time.

Obtain a cost-free estimate for customised packaging in Rochester

Call 01294 314 919 or email contact@custompackstudio.co.uk. Tell us what you are packing, about how many you require, and how the product is sold or shipped. We’ll respond with a written quote and no obligation to order.

Not quite to commit to a full purchase? Try asking for a physical sample first, free of charge. You will find exactly how the colour appears in natural light and how the soft touch finish feels in your hand, rather than relying on a screen.

Design assistance advice is readily available whenever you require it, there is no minimum order to meet, and every box is made around your product, rather than picked from a shelf of templates.

We manufacture every item ourselves and deliver to Rochester and areas across the UK from our own factory in Irvine. Browse our full range of packaging products or get in touch with the team directly to begin.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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