Why select select personalised packaging
A standard box leaves space around the product, enabling it to rattle in transit until foam or paper is introduced to prevent movement.
Standard packaging with a label applied to its side may be convenient, but it is designed for no specific audience.
At Custom Pack Studio, custom-made packaging is shaped around your product, making sure the box, print and finish support your brand instead of overshadowing it.
We produce bespoke boxes, mailer boxes, gift packaging and printed accessories for companies across Rumney and surrounding valleys, with orders varying from one sample to a pallet delivered straight to a warehouse door.
We have no minimum order for anything we produce, meaning you do not incur stock and storage costs until a product demonstrates that it sells.
Share your packaging specifications, and we will tailor the recommendation to the product.
What tailor-made packaging entails
Bespoke packaging is designed for your product from the start, with its dimensions and print adapted to the item you are packing.
You choose the dimensions, ensuring a custom-sized box holds the product securely rather than allowing it to rattle within surplus space created by a standard size.
Every element, ranging from the structure and board weight to the print and finish, is customised for the contents and their journey.
Printing a logo on a stock box creates personalised packaging, needing less work than a fully customisable design.
With bespoke packaging, each panel, fold and finish can be customised, even for one run, enabling you to create packaging that fits precisely without compromise.
Packaging formats we produce for Rumney organisations
We offer an extensive range of packaging boxes, produced to custom dimensions and printed in full colour using your artwork.
Choosing the right box style and packaging is based on what you sell and how it is handled, while our packaging specialists will guide you through the available options.
Commercial boxes and brand packaging
Reverse tuck end cartons are a retail packaging mainstay, designed for lightweight products such as cosmetics and supplements, with flaps that tuck securely inside at both the top and bottom.
Crash lock boxes are a more robust form of lock box, constructed from cardboard with a base that snaps flat when opened, stopping heavier products from forcing the bottom out.
Shipping and e-commerce cartons
A custom mailer box protects your product throughout the courier network, while making delivery part of the brand experience and strengthening visibility because it is printed inside and out, not solely across the outer face.
These custom printed boxes are offered with gussets, creating extra depth to hold bigger items firmly in place.
Present packages, solid boxes and gable packages
Rigid boxes, magnetic closure gift boxes and other branded packaging provide gifts with the presentation customers expect, without requiring them to wrap anything themselves.
Gable boxes, featuring a handle which folds upwards, are particularly suitable for food presents and hampers.
For high-end ranges, we may specify SBS board, meaning, solid bleached sulphate, a bright, food safe paperboard, rather than standard carton stock. Foil and soft touch lamination finishes can enhance further the result.
Build backing for your Rumney label
Every order includes packaging design support, regardless of how far your artwork has progressed.
If you’ve got a logo and branding guidelines, our design specialists create print-ready files and check that colours are reproduced accurately on board, as packaging needs higher resolution than website imagery.
You do not need previous design experience to create packaging that represents your brand. Our team can begin with a logo alone, establish the structure and produce professionally designed artwork ready for print in collaboration with you, clarifying each technical decision when it arises.
Our online tool allows you to customise a box and check its appearance on screen before printing, while Pantone colour matching ensures that repeat orders remain consistent.
If you require packaging printed in both English and Welsh, our team regards this as a routine artwork requirement and handles it just as we would any other language or colour change.
Custom packaging for Rumney’s industries
Food and beverages
Welsh Lamb and Welsh Beef both have Protected Geographical Indication status, while all food packaging that comes into contact with meat or dairy must meet food contact standards, regardless of where it is manufactured.
Our BRC Global Packaging certification at High Hygiene level confirms that we produce food packaging in controlled, traceable conditions, meeting the checks retailers require prior to listing products.
Beverages and liquor producers
Over the past twenty years, Wales has developed a thriving drinks scene, spanning Brecon Beacons distilleries and more recent gin and whisky producers in the north.
Bottle presentation boxes must endure transport while retaining their shelf appeal, with finishes such as foil stamping and embossing delivering much of the impact for a limited release or seasonal gift set.
Make-up and glamour
For cosmetic and skincare brands, cartons must shield fragile glass and compacts while presenting beautifully on the shelf.
We create cosmetics packaging with soft touch lamination, foil and embossing, while rigid boxes make a premium range appear worthy of its higher price point.
Online commerce and membership companies
Packaging created for retail shelves or marketplace fulfilment centres is significant, yet, subscription brands experience a specific challenge.
Each month, the same customer returns to an nearly identical box, making a reliable finish equally important as the original design.
Effective ecommerce packaging, precisely tailored to your product packaging, secures items in transit while cutting damage claims and returns.
A fitted insert or printed tissue stops the product from shifting during transport, while confirming the print is straight away visible when the box is opened.
When a subscription brand reorders each month, maintaining consistent box dimensions keeps pallet capacity and warehouse racking predictable, an increasingly important consideration once volumes exceed several hundred units.
Sending to Rumney from our Scotland workshop
Everything is produced at our Irvine facility, with UK delivery to companies in Rumney provided by default.
Following proof approval, the majority of orders reach a Rumney address within two to three weeks, in line with our packaging delivery schedule across the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer producing print and packaging since 1997. Its experienced team makes the boxes on its own presses!
Prior to the start of full production, you get a proof and, where the format requires it, a physical sample, while reorders retain the same artwork, rendering expansion remarkably simple.
Using a single box company for packaging throughout your entire product line keeps everything simple.
You get one invoice and liaise with one contact, steering clear of multiple suppliers quoting different prices for different weeks.
Planet-friendly packaging as expected
Each box we produce is fully recyclable, thanks to the board it is made from.
Our board and paper originate from FSC and PEFC certified sources, while audits trace each sheet through the supply chain to responsibly managed forests.
We are reducing single use plastic and EPS foam void fill throughout our processes as neither is easily recyclable, and both create disposal issues after a parcel is opened.
When the design allows, biodegradable or paper-based protective materials are used instead of them.
No minimum order for Rumney businesses
Across the wider industry, custom packaging frequently requires minimum orders of 500 or 1,000 units, leaving you to finance stock and storage before knowing if a product will sell.
There is no requirement for a minimum order .
Small businesses may place an order for a single sample, a limited run for testing, or a full production run once demand has been established, with the price per unit varying at each quantity across this range.
Prior to production begins, you will always receive a written quotation, whereas the high-quality materials and packaging products provided for a run of fifty remain identical to those supplied for a run of ten thousand.
Before ordering in volume, ask for a printed sample to check the print, colour and fit in your hand.
Ways to request tailor-made packaging
Send us your brief. Call 01294 314 919 or use the online design tool, then tell us the product, quantity and the way it is sold.
Design and proof. We create packaging that fits your product, prepare the print layout, then provide you with a proof for checking.
Ask for and approve. Request a physical sample when the format requires one, then approve once you are happy with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine, subsequently delivered to your Rumney address, usually within two to three weeks.
Custom packaging Rumney Help
Would you provide specialised packaging to Rumney?
Indeed! We make everything in Irvine and deliver across the UK as standard, including every part of Rumney and throughout Wales, with no additional charge simply because you are farther from the factory.
Which is the lowest packaging requirement at Rumney?
No minimum order applies. You can order a single box or several thousand in any format, with pricing scaled to quantity in a written quotation provided before production begins.
Which packing components can I adapt?
Each format gives you complete freedom to alter the size, structure, board weight, print and finish, making sure the resulting packaging matches your brief exactly. Your branded packaging order can also be printed on the interior as well as the exterior.
Can I request samples of your boxing products before making an order?
Certainly! Your sample arrives printed and finished precisely as it would be in production, enabling you to verify the colours satisfy your brief and ensure the board feels right before approving a bulk order.
Is the packaging recyclable and compostable?
Every box is 100% recyclable. We do not use plastic laminates which prevent recycling unless food safety makes them necessary, while biodegradable protective materials are offered where the format allows.
Can someone reorder the same layout in the future?
Certainly, reorders rely on the original artwork file, enabling you to add to an order or get ready for another season without redesigning the packaging.
Receive a free quotation from Custom Pack Studio immediately.
Please telephone 01294 314 919 or email contact@custompackstudio.co.uk, providing your product details, packaging requirements and anticipated quantities.
There is no minimum order requirement, design support is included in every project, and each item of custom packaging produced here is developed around your product instead of a conventional template.
Start your enquiry, and we will respond with a written quotation.
