What custom packaging means
We shape custom packaging completely around your individual product. Your vision directs the design, defining the precise dimensions, structure, printwork and surface finish.
Using a standard logo design directly to pre-fabricated packaging constitutes a distinct task that provides far less creative flexibility.
Our understanding of a fully customisable box involves that we precisely tailor the dimensions to suit your specific product, choose the most suitable board weight based on expected handling, and add print to whichever panels you require.
From the earliest spark of the design process, the packaging is carefully conceived to embrace the product.
Custom Pack Studio supports food manufacturers, cosmetics companies, internet retailers and artisan distillers throughout Saltburn.
The custom packaging we make
Ready to turn your packaging vision into reality? We manufacture a wide range of box styles, all made to order to your precise dimensions and beautifully printed in full colour with your very own artwork!
Determining the most appropriate template for your merchandise depends wholly upon its inherent nature, the sales channels, and the logistics of final delivery, all of which our specialists will assist you in selecting.
Folding cartons
Retail goods usually utilise crash-lock bottom and reverse tuck-end boxes as typical packing formats.
With a reverse tuck-end carton, the upper and lower flaps are inserted in opposite directions, which provides an ideal packaging option for lightweight products such as cosmetics and supplements.
Designed with a self-forming base that fastens flat upon expansion, the crash-lock box reliably supports heavier items to reduce the risk of structural failure while both packaging variations are shipped flat and assemble quickly.
Postal and mailer boxes
For businesses retailing online, a tailored mailer box protects your creation during its arduous journey. Suddenly, a routine delivery becomes an memorable chapter of your brand story.
Completely designed throughout, this robust mailer box substitutes plain brown parcels to deliver ecommerce customers an memorable unboxing experience that effortlessly withstands the post.
Additionally, we make gusseted e-commerce boxes for goods requiring additional depth or an adjustable fit.
Sleeves and wallets
To readily add branding without changing your current packaging, you can simply add a over-sleeve sleeve around the product or its inner tray, creating an affordable solution for seasonal ranges and exclusive collections.
Created like a folder, this folder-style box encloses the product to provide a flat, high-quality presentation for card items, prints and slimmer retail goods.
Gift boxes and presentation packaging
Branded gift boxes deliver the high-end presentation retail customers expect for gift purchases whilst completely eliminating the need to package anything.
This tailored presentation is smoothly achieved through well organised presentation boxes, elegant magnetic closures, and bespoke inserts, whilst exquisite embellishments such as metallic foil block detailing, textured embossing, and velvety soft touch coatings effectively elevate the final creation into luxury packaging that holds a higher market value.
Packaging design support if you do not have a designer
Thorough creative assistance continues an important component of our offering, whatever the ongoing development phase of your artwork.
Should you have defined brand guidelines alongside print-ready creative files, we will carefully align with your specifications to prepare everything for the manufacturing process.
We reconstruct supplied JPEG or alternative image logos for print production because packaging demands more resolution than digital platforms demand.
Starting from just a basic concept, we create your box structure and print ready artwork. Our specialists design bespoke packaging when standard templates do not fit. To support you, we explain every technical detail, including board weight and print resolution.
Utilise our online design tool to customise your box and add branding independently, or book a consultation today if you prefer discuss the project first.
Custom packaging for Saltburn’s industries
We produce bespoke packaging solutions for culinary professionals, spirit distilleries, beauty labels and online retailers throughout Saltburn.
Each industry has its own individual set of requirements, ranging from strict food safety compliance to the flawless finish required for a luxury carton!
Food and drink
Within the broad and intensely competitive food and drink sector of Scotland, packaging must satisfy rigorous safety standards for direct product contact while simultaneously attracting visual attention on the retail shelf.
Our BRC Global Packaging certification at High Hygiene level ensures we make food packaging under strictly regulated, fully traceable conditions, which retailers carefully verify before they offer any product.
Whisky and craft spirits
Our experts manufacture bespoke printed bottle cartons and display packaging for craft spirit producers and whisky distilleries, using luxury finishes including spot foil, debossing and tactile lamination.
Launching a small-scale release? Thanks to this fantastic zero minimum order policy, every distillery can currently simply print small batches without being forced to buy massive quantities!
Cosmetics and beauty
We create bespoke printed cartons for the beauty, hair care and skin care industries, elevating each design with high-quality embellishments including raised detailing, unique foil applications and sophisticated soft-touch lamination.
Beauty containers must protect fragile glassware and pressed powders whilst commanding attention on retail displays, a task mainly achieved through the selected surface texture.
E-commerce and subscription brands
We create bespoke tailor-made branded mailer boxes, printed tissue and fitted inserts tailored specifically for digital retailers and subscription organisations.
Custom packaging engineered to fit the item closely ensures secure transit whilst greatly reducing the financial burden of replacements and returned goods and returned items.
Receiving a bespoke, personalised package elevates the ordinary act of unboxing, elevating the experience much further than the dull reality of opening a standard, characterless brown carton.
A packaging supplier perfect for Saltburn businesses
Did you know that we produce every single product personally at our Irvine workshop in Ayrshire?
This makes sure local companies in Saltburn benefit from swift turnaround times whilst keeping very cost-effective distribution rates.
Our network of deliveries spans Saltburn and the rest of the UK to make sure that remote enterprises enjoy from the same quick dispatch times as those situated close to our production facility.
Working as a specialist division of KennedySmith (Press) Ltd, Custom Pack Studio builds on a respected heritage of manufacturing bespoke print and packaging within Scotland since 1997.
Created by our dedicated specialists using their own high-calibre presses, your packaging acquires the superb print quality and perfect finish associated with an esteemed, well-established manufacturer.
We offer a virtual layout and a real-world prototype for approval before beginning complete production.
Sustainable packaging as standard
Were you aware that every single box we manufacture is fully recyclable? It is indeed true because the specific board we use delivers all that eco-friendly benefit!
By sourcing our paper and board solely from FSC and PEFC certified woodlands, we ensure a transparent journey where every single sheet can be reviewed and traced back to its original origins.
Relied on to protect mailer and shipping formats, corrugated board delivers durable, reliable protection, standing tall as one of the UK’s most commonly recycled packaging materials.
We remove single-use plastics and EPS from our operations due to their difficulty in recycling and negative environmental impact.
Whenever the specific scheme permits, we advise using recyclable or paper-based, environmentally conscious safeguarding materials whilst pre-emptively cutting surplus from our planning process.of_thought_
Order one box or ten thousand
Custom packaging typically calls for a minimum purchase of 500 or 1,000 items.of
Trialling a new product or printing limited seasonal runs requires businesses to cover stock and storage before making any sales.
Through imposing no minimum order restrictions whatsoever, we empower you to select the precise volume required, from a single box to a production run of ten thousand, thus guaranteeing that an initial limited batch serves as a very cost-effective method to evaluate marketplace demand.
We provide written validation of your expenses for every quantity prior to production, whilst subsequent production runs use the existing designs to ensure that expanding the enterprise requires no further design development.
How to order custom packaging
Please get in touch with our team on 01294 314 919 or send the online enquiry form to share your exact requirements, including your chosen merchandise, the overall quantity, and your intended distribution plan. If you need further guidance on the most appropriate presentation format, our skilled team will gladly provide the most suitable recommendation for your campaign.
We meticulously design the packaging structure around your individual item, arrange the artwork layout, and then provide a final proof together with a physical prototype if the design requires it.
Once you sign off on the proof, your story takes shape. Our Irvine factory will produce and finish your order, generally within two to three weeks.
Directly right to your doorstep, this flat-packed parcel arrives prepared for simple self-assembly, with delivery available to almost any location throughout Saltburn or the wider United Kingdom.
Custom packaging Saltburn FAQ
What counts as custom packaging?
Want packaging solutions tailored precisely to the product’s exact dimensions? Every element from the size and board weight to the structure, print and finish is created for a flawless fit that presents your brand! Placing a logo on a standard box is just personalised packaging. True custom packaging is expertly designed from the product up!
Is there a minimum order?
Not at all. There are no minimum quantities on any choice, so you can request a single box or large quantities. This pathway supports solo creators and anyone trying a new item. Estimates scale with volume, and you receive a quotation in writing before production.
Do you deliver to Saltburn?
By producing our products in Irvine and delivering them straight to commercial clients throughout Saltburn, we help ensure that manufacturing within Scotland efficiently minimises both transit times and shipping expenses for local businesses.
What are your lead times?
After you confirm your acceptance of the design proof, our manufacturing process typically needs a two weeks to three weeks, though uncomplicated carton designs often progress more speedily. Should your project have an strict deadline, please disclose this requirement during your first consultation so we may accurately verify our capacity to meet your timescale.
Can you help if I do not have a designer?
We regularly employ only a simple concept and a brand symbol to compile refined finished designs, a process that typically incorporates a expert creative consultation. As another option, you may initiate the opening layout working with our digital creation platform and then transfer the project to us for finalisation.
Is the packaging recyclable?
Each box consists entirely of recyclable board approved by both the FSC and PEFC. We do not use plastic coatings and finishes that prevent recycling unless food safety necessitates their use, and we go through all available alternatives with you in advance.
Request a free quote from Custom Pack Studio today
If you wish to raise your business, attract clients at first glance, or choose a truly reliable packaging partner, Custom Pack Studio is the ideal team to achieve your ambitions.
Taking away minimum order quantities gives your business maximum flexibility to thrive. We collaborate with companies on their developmental path, commencing with modest volumes and expanding our operations as you scale.
An prompt call provides your swiftest commencement.
To initiate your discussion, please call 01294 314 919 or email contact@custompackstudio.co.uk with information regarding your item, bespoke packaging specifications, and expected volumes.
Our comprehensive estimate offers a clear overview setting out the arrangement, production details, and separate cost based on your requested volume.
We have no minimum purchase order quantity while including cost-free design assistance, so that each bespoke box fits your product perfectly.
Start your experience with us as soon as ideas strikes.
