What custom packaging means
We create our bespoke packaging specifically and carefully for your product, allowing you to choose the dimensions, make-up, design and coating.
Are you all ready to see how altering a regular carton is really a entirely distinct and considerably more constrained ballgame?
Wondering what true customisation can look? We cut every dimension to your product, select the specific board weight for its journey, and add vibrant print onto any panels you choose!
From the beginning of the design phase, final packaging is meticulously tailored to encase the product.
Custom Pack Studio collaborates with manufacturers of food products, cosmetic companies, e-commerce retailers and craft distilleries across the whole of the nation as a whole.
The custom packaging we make
Ready to make your packaging ideas a reality? We produce a great range of box styles, all made to order to your precise dimensions and expertly printed in full colour with your very own artwork!
Selecting the best-fitting template for your merchandise depends wholly upon its inherent nature, your sales channels, and the logistics of final delivery, all of which our specialists will help you with selecting.
Folding cartons
Commercial products commonly employ crash-lock bottom and reverse tuck-end boxes as common packing formats.
Designed with upper and lower closure flaps that fit in contrary directions, the reverse tuck-end carton offers a suitable packaging solution for lighter products, such as cosmetics and dietary supplements.
Built with a self-forming base that secures flat upon assembly, the crash-lock box successfully carries heavier items to avoid structural failure while both packaging variations ship flat and assemble quickly.

Postal and mailer boxes
For e-commerce merchants, a bespoke mailing carton keeps safe your merchandise whilst moving through transit and elevates the unboxing experience into a central element of your marketing.
Entirely decorated on the inside and outside, this sturdy mailer box replaces dull brown parcels to deliver ecommerce customers an impressive unboxing experience that readily stands up to the post.
Our specialists additionally produce expandable e-commerce cartons made specifically for consignments requiring greater depth or flexible packaging dimensions.
Sleeves and wallets
A elegant sleeve moves easily over the product or inner tray to quickly introduce vibrant branding whilst protecting the original packaging, providing an remarkably clever and cost-effective solution for presenting premium seasonal lines and limited-run releases.
Encasing the contents like an elegant portfolio, this wallet-style packaging unfolds to present a neatly flat and stylish showcase that is well suited for showcasing brochures, photographs and slender merchandise.
Gift boxes and presentation packaging
When acquiring items meant as presents, employing a bespoke presentation box elevates the entire appearance to satisfy consumer expectations whilst fully removing the need for manual wrapping.
First, select rigid boxes, magnetic-close boxes and printed inserts, then add finishes like foil stamping, embossing and soft-touch lamination to create premium packaging that readily justifies a greater price point.

Packaging design support if you do not have a designer
Our company offers detailed design support at every stage of your artwork process.
Should you have existing brand guidelines alongside print-ready artwork, we will closely tailor our processes to those specifications to ready your files for final-stage production.
To prepare your packaging for print, we reconstruct any logo supplied as a JPEG or other image format because actual manufacturing needs a much greater resolution than online platforms need.
Starting from a rudimentary early concept, our specialists develop your packaging architecture and production-ready graphics, designing bespoke structural solutions when stock containers fail to suffice. We explain every technical specification throughout the process, including material thickness and image definition.
Alternatively, you may utilise our virtual design software to personalise a container and include your bespoke branding prior to contacting us, or arrange a tailored discussion should you prefer to discuss your requirements beforehand.
Custom packaging for Sighthill’s industries
We create bespoke packaging for drinks brands, food manufacturers, cosmetic labels and online retailers throughout Sighthill.
Each industry establishes its specific specific requirements, covering food-safe compliance to the exact surface finish that quality packaging demands.
Food and drink
Ready yourself for the bustling energy of the Scottish food and drink industry? Within this very cut-throat market, your packaging must look completely stunning on the shelf whilst staying fully suitable for consumer contact!
As bearers of the prestigious BRC Global Packaging certification at High Hygiene level, we confirm that our food packaging is made within carefully controlled and fully traceable environments. This rigorous standard delivers total compliance before retailers authorise any product for their shelves.
Whisky and craft spirits
Our team create bespoke printed bottle cartons and display packaging for artisanal spirit producers and whisky distilleries, employing luxury finishes including spot foil, debossing and tactile lamination.
This no minimum order threshold enables a distillery to arrange a limited print run for special releases without the need of acquiring large quantities.

Cosmetics and beauty
For skin care, hair care and cosmetics brands, we make premium printed cartons featuring soft touch lamination, foil and embossing.
Beauty vessels must shield delicate glass and delicate compacts whilst commanding the eye on the boutique display, a double achievement achieved mainly through the artistry of the final coating.
E-commerce and subscription brands
Want to amaze your buyers? We manufacture branded mailer boxes, printed tissue and fitted inserts for digital retailers and subscription brands!
Bespoke packaging sculpted directly to the item ensures its protected passage through the mail system, which ultimately minimises the expensive burden of breakage and product replacements.
In addition, a bespoke printed carton offers the recipient a far more engaging unboxing experience overall than plain , generic packaging offers.
A packaging supplier perfect for Sighthill businesses
Were you aware that we produce each product personally at our Irvine workshop in Ayrshire?
This helps to ensure local businesses in Sighthill gain from swift turnaround times whilst sustaining extremely economical distribution rates.
Our delivery network extends across Sighthill alongside the whole of the United Kingdom, ensuring that more remote enterprises benefit from the equivalent fast lead times enjoyed by those located just 20 minutes from our production facility.
As an integral part of KennedySmith Press Ltd, Custom Pack Studio is underpinned by an well-established Scottish packaging manufacturer that has been working in high-quality print and packaging production since 1997.
Produced on those dedicated presses of the specialist artisans, your packaging is manufactured to the strict and demanding finishing standards expected of an industry leader.
Before your creation is fully realised, you will review a proof, alongside a sample if the format requires it.
Sustainable packaging as standard
Each container we produce is fully recycleable because of the natural qualities of the cardboard material.
We source our paper and board only from FSC and PEFC certified origins, making sure that each sheet stays fully auditable via a confirmed chain of custody all the way to sustainably governed woodlands.
Relied upon to shield mailer and shipping formats, corrugated board delivers durable, reliable protection, standing out as one of the UK’s most widely recycled packaging materials.
We are methodically eliminating disposable plastics and EPS, the white foam used as filling material, from our operations. This is since these materials are hard to recycle and damage the environment when discarded.
We recommend utilising recyclable paper or sustainable protection where plans allow, reducing waste through more efficient design choices.
Order one box or ten thousand
Bespoke packaging options typically call for a minimum manufacturing run of either around 500 and 1,000 individual pieces.
When businesses test an unknown item or produce limited festive collections, they face the burden of financing inventory and warehousing before confirming the market demand.
Through placing no minimum order restrictions whatsoever, we empower you to pick the specific volume required, ranging from a single box to a production run of 10,000, thereby helping to making sure that an first limited batch serves as a economical method to assess marketplace demand.
Ready to grow? We can guarantee your written quote for any volume before we even start the presses, and because we save your original artwork for future runs, building your brand is very easy!
How to order custom packaging
To get started, dial 01294 314 919 or complete the online form to provide details regarding your item, the amount required, and your intended sales method. Our team will more than happily suggest an ideal packaging option if you need guidance.
During the structural design phase and proofing, we draw out the ideal box around your product, create the print, and dispatch a proof. We also supply a physical sample if the format calls for it.
To begin your production journey, our skilled team at the Sighthill facility will prepare and complete your tailored order within a typical timeframe of two to three weeks following your last approval of the proof.
Ready to get your order straight to your doorstep? We deliver this flat-packed and really easy-to-build package to any location in Sighthill or throughout the UK!
Custom packaging Sighthill FAQ
What counts as custom packaging?
Need packaging tailored exactly to your product’s exact dimensions? Every element from the size and board weight to the structure, print and finish is engineered for a flawless fit that showcases your brand! Adding a logo on a standard box is just personalised packaging. True custom packaging is carefully designed from the product up!
Is there a minimum order?
Whether you want a one container or many thousands, we handle all orders because we impose no minimum volume requirements across any of our packaging styles. This adaptable approach is well structured to support boutique creators as well as businesses launching or testing a new market offering. Our pricing structures generally favour larger volumes, and we always provide a detailed written quotation prior to manufacturing.
Do you deliver to Sighthill?
Are you all set for super-fast deliveries? We produce everything in Irvine and ship directly to companies based in Sighthill! By keeping our production right here in Scotland, we significantly cut down lead times and shipping fees for nearby brands!
What are your lead times?
Production begins upon your proof approval with standard delivery requiring two to three weeks, though standard cartons often turn up sooner. State your deadline during the initial query for immediate confirmation of availability.
Can you help if I do not have a designer?
Are you ready to watch your simple concepts come to life? We regularly turn a simple logo and a spark of inspiration and convert them into striking, print ready masterpieces, with a full design consultation built right into the process! Or, if you fancy having a go yourself, why not try our online design tool to kickstart your creation and then pass the baton over to us whenever you are ready?
Is the packaging recyclable?
Each carton is entirely recyclable and manufactured from certified forest board with the two FSC and PEFC certifications. We deliberately reject plastic laminates and coatings which block successful reclamation unless strict hygiene regulations require otherwise, consistently outlining every available alternative beforehand.
Request a free quote from Custom Pack Studio today
For enterprises seeking to enhance their professional image, make an immediate visual impact, or find a reliable collaboration for their bespoke wrapping projects, the skilled experts at Custom Pack Studio are particularly positioned to assist.
By removing minimum order thresholds we give enterprises with the complete versatility necessary to thrive. We frequently accompany organisations through their progression pathway, beginning support on a modest scale and systematically expanding our service capacity in alignment with your expansion.
An immediate call offers your swiftest beginning.
Contact 01294 314 919 or email contact@custompackstudio.co.uk with your product details, packaging specifications and anticipated order volumes.
Our formal estimate provides a precise summary setting out the structure, specifications, and separate cost based on your specified volume.
Did you realise that there are absolutely no minimum orders? That’s correct, you will additionally get included design support with each and every box tailored seamlessly to wrap your product.
Please schedule your consultation at your earliest convenience.


























