Why pick custom packaging?
A regular box provides space around the product, allowing it to rattle during transit until foam or paper is introduced to prevent movement.
Choosing off-the-shelf packaging with a label on the side may be easy, but it belongs to nobody in particular.
Custom Pack Studio creates bespoke packaging customised for your product, making sure the box, print and finish reinforce your brand rather than overshadowing it.
We make custom-made boxes, mailer boxes, gift packaging and printed accessories for businesses throughout St Asaph and the nearby valleys, with orders ranging from a single sample to a full pallet delivered directly to a warehouse door.
We require no minimum order, so stock and storage costs stay out of the picture until you know that a product sells.
Provide your packaging requirements, and we’ll tailor the recommendation to fit the product itself.
What tailored packaging signifies
With custom packaging, your box is created around the product from the outset, so its dimensions and print fit precisely what you are packing.
You choose the measurements, enabling a made-to-measure box to keep the product firmly without movement caused by surplus space in a standard size.
The construction, board weight, print and finish are tailored to match the packed contents and how it travels.
Printing a logo onto a stock box constitutes personalised packaging, a less extensive undertaking than entirely customisable design.
With bespoke packaging, every panel, fold and finish can be tailored, even for a single run, enabling you to create packaging that fits precisely without any compromise.
Packaging options we produce for St Asaph companies
We supply an wide range of packaging boxes, produced to custom dimensions and printed in full colour with your artwork.
Selecting the suitable box style and packaging format is dependent on your products and how they are handled. Our packaging specialists will guide you through the available choices.
Shop cartons and custom branded packaging
Reverse tuck end cartons are a retail packaging staple, designed for lighter products such as cosmetics and supplements, with flaps which tuck securely inside at both the top and bottom.
Crash lock boxes are a more robust kind of lock box, formed from cardboard and featuring a base that snaps flat when opened, preventing heavier products from forcing the bottom out.
Shipping and web store cartons
A custom-made mailer box protects your product across the courier network and makes delivery part of the brand experience and visibility, with printing inside and out rather than solely across the outer face.
Gusseted variants of these custom printed boxes offer extra depth, giving bulkier items space to sit securely without shifting.
Present containers, solid cartons and roofed boxes
Rigid boxes, gift boxes with magnetic closures and other branded boxes provide products purchased as gifts the polished presentation customers anticipate, without customers needing to wrap them.
Gable boxes, featuring a fold up carry handle, are brilliant for food presents as well as hampers!
For premium ranges, we may specify SBS board, meaning, solid bleached sulphate, a light-coloured, food-safe paperboard, rather than standard carton stock. Foil and soft touch lamination can enhance further the finish.
Develop assistance for your St Asaph organisation
Every order includes packaging design support, irrespective of how far your artwork has advanced.
If you have a logo and brand guidelines, our design experts prepare print-ready files and verify that colours stay accurate on board, because packaging requires higher resolution than a website image.
You need not have any prior experience in design to create packaging that reflects your brand. Our team can start with only a logo. Together, you will establish the structure and produce professionally designed, print ready artwork, while we explain each technical decision as it arises.
Our online tool lets you personalise a box and check its appearance on screen prior to printing, while Pantone colour matching ensures that repeat orders stay consistent.
If packaging is required in both English and Welsh, our team treats this as a standard artwork requirement, handling it precisely as it would any other language or colour change.
Personalised packaging for St Asaph’s businesses
Cuisine and drinks
Welsh Lamb and Welsh Beef both have Protected Geographical Indication status, while all food packaging that contacts meat or dairy must satisfy food contact standards, regardless of where it is manufactured.
We hold BRC Global Packaging certification at High Hygiene level, meaning our food packaging is produced in controlled, traceable conditions that retailers review prior to listing products.
Drinks and liquor makers
Over the past twenty years, Wales has established a distinctive drinks industry, spanning distilleries in the Brecon Beacons and newer gin and whisky producers across the north.
Bottle presentation boxes must endure transit while retaining their shelf appeal, with finishes such as foil stamping and embossing delivering a great deal of the impact for a limited release or seasonal gift set.
Make-up and glamour
Cosmetic and skincare brands require cartons that protect delicate glass containers and compacts, whilst providing an attractive display on retail shelves.
We manufacture cosmetics packaging featuring soft touch lamination, foil and embossing, whereas rigid boxes provide premium ranges the presence to support a higher price point.
E-commerce and membership brands
Packaging designed for retail display is important when a product is located in a store or marketplace fulfilment centre, but subscription brands face an completely different challenge.
Every month, the same customer revisits an almost identical box, rendering a dependable finish just as important as the initial design.
High-grade e-commerce packaging, produced exactly to fit your product packaging, keeps items secure in transit and lowers damage claims and returns.
A fitted insert or printed tissue keeps the product firmly during transit, while the design is straight away visible once the box is opened.
For a subscription brand placing repeat orders monthly, keeping uniform box dimensions keeps pallet space and warehouse racking predictable, an increasingly significant consideration as volumes exceed a few hundred units.
Sending to St Asaph from our Scotland workroom
Everything is made at our Irvine facility, with standard UK delivery to businesses in St Asaph.
After proof approval is secured, the majority of orders arrive at a St Asaph address within two to three weeks, on the same timetable as the rest of our packaging across the UK.
Custom Pack Studio belongs to KennedySmith (Press) Ltd, an established packaging manufacturer that has produced print and packaging since 1997, with its experienced team producing boxes on its own presses.
You’ll review a proof and, when required by the format, a physical sample before full production starts. Reorders use the same artwork, so scaling up never means beginning from scratch!
Choosing a single box company for packaging throughout your entire product range preserves simplicity.
Have a single invoice and a single point of contact, instead of seeking out multiple suppliers, each quoting a different price for another week.
Renewable packaging by default setting
Every box we create is fully recyclable, with that recyclability inherent in the board itself.
Our board and paper originate from FSC and PEFC certified sources, while audits trace every sheet through the supply chain to responsibly managed forests.
We are cutting down on single use plastic and EPS foam void fill throughout our processes because neither is readily recyclable, and both cause disposal difficulties after a parcel has been opened.
Where the design permits, biodegradable or paper-based protection is used in its place.
No minimum purchase for St Asaph firms.
Across the industry, custom packaging often requires minimum orders of 500 or 1,000 units, leaving you to finance stock and storage before finding out whether your product will sell.
We have no minimum order requirement.
Small firms can order a single sample, a limited trial run, or a full production batch after proving demand, with per unit pricing adjusted for each order quantity across the range.
You always get a written quote before production starts, and the high quality materials and packaging products supplied for fifty are exactly the same as those supplied for ten thousand.
Before committing to a larger quantity, get a printed sample and evaluate the print, colour and how it sits in your hand.
Ways to make a custom packaging order
Share your brief! Call 01294 314 919 or use the online design tool, then inform us the product, quantity and approximately how it is sold.
Packaging design and proofing. We create the packaging design suited to your product, prepare the print layout, and provide a proof for your approval.
Request a physical sample if the format requires one, then sign off once you are happy with the colour and construction.
Production and delivery. Your order is printed and finished in Irvine before making its way to your St Asaph address, typically within two to three weeks.
Personalised packaging St Asaph Common Questions
Could you produce personalised packaging to St Asaph?
Yes! We produce everything in Irvine and deliver across the UK as standard, including every part of St Asaph and across Wales, with no extra charge solely because you are further from the factory.
What is the order required for packaging in St Asaph?
There is no minimum order! Choose one box or several thousand in any format, with pricing calculated according to quantity in a written quotation before production starts.
Which packing components can I tailor?
Every format permits changes to size, structure, board weight, print and finish, ensuring the packaging meets your brief exactly. Branded packaging can also be printed on both the interior and outside.
Could you supply demonstrations of your parcel items before I submit an order?
Yes. The sample is printed and finished to exactly the same standard as a production run, allowing you to verify that the colours meet your brief and that the board has the right feel before authorising a bulk order.
Is the packaging recyclable and can it break down naturally?
Each box is 100% recyclable. We do not employ plastic laminates that prevent recycling unless food safety makes them required, while biodegradable protective materials are provided where the format allows.
Can someone submit the same St Asaph design request again?
Yes, reorders are produced from the same artwork file, so expanding an order or repeating it for a new season does not require the packaging to be redesigned from the beginning.
Receive a cost-free quote from our experts at Custom Pack Studio immediately.
Contact us on 01294 314 919 or at contact@custompackstudio.co.uk, providing your product, packaging requirements and intended quantities.
There is no minimum order requirement, design support forms part of every project, and each item of custom packaging made here is designed around your product rather than a standard template.
Submit your enquiry and we will return a written quotation.
