UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging St Davids

Envision a tailored package protecting your product safely on its trip with entirely no need for any extra void fill! To start, you work out the dimensions, construction, printed design, and surface finish for every box, so that the finished packaging perfectly aligns with your product and brand. With no minimum order restrictions, you may begin your story with a single sample or purchase in bulk volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging St Davids

What custom packaging means

Our bespoke packaging is expertly designed to accommodate your specific product because you keep complete creative authority over the dimensions, the structure, the printing and the final finish.

Are you really prepared to find out how altering a regular carton is in fact a completely separate and considerably more limited ballgame?

Our definition of a fully bespoke box is that we tailor the sizes exactly to your goods, select the material gauge based on transport requirements, and print your graphics to selected surfaces.

From the initial stages of design, the packaging is carefully designed to complement the product.

Custom Pack Studio works with food manufacturers, cosmetics companies, internet retailers and artisan distillers throughout St Davids.

The custom packaging we make

We produce a wide range of box styles to your format specifications. Every order comes with tailored dimensions and vibrant full colour printing of your distinctive branding.

To establish the ideal format for your product, we take into account its nature, sales process, and method of distribution, and our helpful team is here to assist you at every step.

Folding cartons

These typical reverse tuck-end and crash-lock bottom structures work as the standard packaging solutions for items on shop shelves.

With a reverse tuck end carton, the upper and lower flaps insert in opposite directions, which offers an ideal packaging choice for lightweight products such as cosmetics and supplements.

First, just set up the crash-lock box so the sturdy base clicks into place. This dependable design easily holds larger products, whilst both formats come flat and put together in a few seconds.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

For companies active within the digital marketplace, bespoke postal packaging protects your merchandise during transit whilst concurrently elevating the unpacking experience into an essential extension of your brand identity.

With bespoke printing on all surfaces, these mailer boxes transform the usual digital retail transaction into a premium tactile event whilst retaining the structural integrity required to survive the rigours of transit.

We also make gusseted e-commerce boxes, which perfectly fit items requiring a greater or more adaptable fit.

Sleeves and wallets

A slipover jacket envelops a brand item or an inner container to offer prominent merchandising without sacrificing the original box, therefore offering an incredibly effective and cost-effective refinement for short-term lines and special releases.

Created to wrap around your merchandise like a streamlined folder, this wallet-style packaging delivers an elegant and level display that is ideally suited for showcasing cards, prints and narrow retail items.

Gift boxes and presentation packaging

Are you looking to elevate your current game? Presenting items in a bespoke gift box delivers that luxurious look buyers desire without any of the packaging hassle!

First, pick rigid boxes, magnetic-close boxes and printed inserts, then use finishes like foil stamping, embossing and soft-touch lamination to craft premium packaging that easily justifies a premium price point.

Custom gift boxes

Packaging design support if you do not have a designer

We integrate design support into our service, accepting your artwork at any stage of the creation process.

Should you have existing brand guidelines alongside print-ready creative files, we will faithfully align with your requirements to get ready everything for the manufacturing process.

Sites are very flexible, yet physical packaging demands total clarity. As a result, any logo supplied as a JPEG or other image file must be carefully rebuilt before printing.

Starting from a basic starting concept, our specialists refine your packaging architecture and production-ready graphics, developing bespoke structural solutions when stock containers do not suffice. We clarify every technical specification throughout the workflow, including material thickness and image definition.

Alternatively, you may make use of our design software to tailor a packaging solution and include your bespoke corporate identity prior to initiating contact, or otherwise schedule a creative appointment should you want to talk through your requirements beforehand.

Custom packaging for St Davids’s industries

We produce bespoke packaging for drinks brands, food producers, beauty labels and e-commerce merchants throughout St Davids.

Each industry establishes its specific particular criteria, ranging from food-safe compliance to the specific final finish that high-grade packaging requires.

Food and drink

Are you prepared for the lively atmosphere of the Scottish food and drink industry? In this extremely demanding market, your packaging must appear absolutely striking on the shelf whilst staying absolutely suitable for consumer contact!

Did you know we hold BRC Global Packaging certification at High Hygiene level? Our food packaging is made under fully controlled, verifiable conditions that retailers check before placing any product!

Whisky and craft spirits

Ready to elevate your brand to raise your identity? We produce bespoke printed bottle cartons and luxury gift packaging for premium whisky distilleries and artisan spirit producers, delivering incredible finishes like hot foil, deep embossing and velvety soft-touch lamination!

By choosing to eliminate minimum order requirements, we enable a distillery to facilitate small production runs of bespoke labels for specialised releases without the necessity of purchasing excessive quantities.

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Cosmetics and beauty

Looking for showstopping packaging? We create printed cartons for skincare, haircare and beauty brands, featuring sensational soft-touch lamination, foil and embossing!

Beauty vessels must shield delicate glass and delicate compacts whilst commanding the eye on the boutique display, a dual success achieved primarily through the skill of the final surface coating.

E-commerce and subscription brands

Our work centres on shaping bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.

Are you set to wave goodbye to transit damage? Bespoke packaging perfectly tailored to your item provides complete security during delivery, meaning you will greatly cut the cost of replacements and returns!

Tailored packaging also offers the consumer a considerably more memorable experience than merely unwrapping a plain, bare carton.

A packaging supplier perfect for St Davids businesses

Were you aware we make every single product in-house at our Irvine workshop in Ayrshire?

It guarantees local enterprises in St Davids profit from minimally lowered dispatch durations and lowered transit expenses.

Our network of deliveries spans St Davids and the wider UK to ensure that faraway enterprises benefit from the identical speedy dispatch times as those located close to our production facility.

Working as a specialised division of KennedySmith (Press) Ltd, Custom Pack Studio draws upon a long-standing heritage of manufacturing bespoke print and packaging within Scotland since 1997.

Your packaging is made by that specific group utilising their own machinery, ensuring the final print and detail conform with the rigorous criteria of a well-established producer.

Before your creation is fully brought to life, you will examine a proof, alongside a sample if the format demands it.

Sustainable packaging as standard

Each of our manufactured cartons is completely recyclable because the built-in qualities of the board itself provide this environmentally responsible quality.

By procuring our paper and board only from FSC and PEFC certified woodlands, we ensure a traceable journey where every single sheet can be audited and traced back to its responsible origins.

Commonly selected for posting and dispatch, durable corrugated board provides reliable protection while remaining one of the regularly recycled packaging materials in the UK.

We are carefully eliminating disposable plastics and EPS, the white foam used as filling material, from our operations. This is due to the fact that these materials are difficult to recycle and damage the environment when discarded.

We suggest utilising recyclable paper or sustainable protection where plans enable it, cutting down on waste through more efficient design choices.

Order one box or ten thousand

Bespoke packaging typically requires a minimum order of 500 or 1,000 items.

Are you testing an exciting new creation or running off a limited holiday collection? That can mean paying for stock and warehousing upfront before you even find out it sells!

By imposing no minimum order restrictions whatsoever, we empower you to select the exact volume required, ranging from one individual box to a production run of ten thousand, thus guaranteeing that an opening small batch serves as a economical method to test marketplace demand.

Ready to grow? We guarantee your written quote for any volume before we begin the presses, and as we keep your original artwork for future runs, building your brand is an absolute breeze!

How to order custom packaging

Prepared to send your brief? Just call 01294 314 919 or fill in our form to outline your product, quantity, and sales method! If you are not sure, we will gladly recommend the perfect format!

We engineer the packaging structure, position the artwork, and supply a proof, with physical prototypes when the format calls for them.

To begin your production process, our experienced team at the St Davids facility will produce and finish your custom order within a typical timeframe of two to three weeks following your final approval of the proof copy.

Directly to the doorstep, this flat-packed parcel arrives prepared for easy self-assembly, with delivery available to every location throughout St Davids or the wider United Kingdom.

Custom packaging St Davids FAQ

What counts as custom packaging?

Custom packaging is precisely crafted to fit the exact measurements and particular requirements of your item. Each structural element, including the measurements, material density, layout, and design detailing, is specifically tailored for the contents to provide a secure fit while elegantly representing your identity. Whilst just printing a company symbol onto a pre-made carton is personalised packaging, a fully custom solution is created from the foundation of the merchandise itself.

Is there a minimum order?

We don’t enforce minimum quantities, which means you have the ability to order a single carton or several thousand of any packaging format. This option offers an ideal solution for boutique manufacturers as well as enterprises bringing out or testing new merchandise on the market. Our rate structures change according to the amount requested, and we always provide a formal quotation for your approval prior to beginning manufacture.

Do you deliver to St Davids?

Our Irvine manufacturing facility supplies enterprises in St Davids. Scottish production reduces lead times and shipping expenses for area brands._

What are your lead times?

After you confirm your acceptance of the design proof, our manufacturing process typically needs a fortnight to three weeks, though straightforward carton designs often progress more rapidly. If your project be bound by an firm deadline, please disclose this requirement during your first consultation so we may accurately verify our capacity to meet your timeline.

Can you help if I do not have a designer?

Working frequently from merely an identity mark and an initial concept, our specialists polish your initial vision into finalised graphics, a progression that features a detailed creative consultation. Or, you may begin the drafting process independently using our digital creation platform, transferring the project to our custodians whenever you feel prepared to do so.

Is the packaging recyclable?

Each package consists entirely of fully recyclable paperboard approved by both the FSC and PEFC. We avoid plastic layers and finishes that prevent recycling unless food safety demands their use, and we go through all available choices with you first.

Request a free quote from Custom Pack Studio today

Whether you want to improve your commercial venture, make a lasting initial impression or find a reliable packaging associate, you can trust the Custom Pack Studio team to support your journey.

By providing no minimum order quantities, we provide businesses with the full versatility necessary to support their development. We often accompany organisations along their developmental path, starting with small quantities and gradually increasing our logistical scale to keep pace with your ongoing expansion.

Making a phone call is your quickest way to get started.

Prepared to turn your ideas into reality? Just dial 01294 314 919 or contact contact@custompackstudio.co.uk with information on your products, packaging needs, and target volumes!

Your custom quotation sets out the presentation, the print finish, and the per-unit price for your requested quantity.

We set no minimum order requirements, complimentary design assistance is offered as standard, and each box is carefully manufactured to suit your specific product.

Are you ready to start your fascinating journey with us today?

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD