What custom packaging means
We produce tailored packaging built entirely around your specific product by providing you absolute control over the dimensions, design, print and finishing!
Applying a logo onto a ready-made carton represents a separate and much more narrow project.
By selecting our bespoke packaging, you will get customised casing dimensions tailored to your item, relevant board durability chosen for its planned journey, and personalised printing on your preferred surfaces.
The design of the packaging begins concurrently with the initial stage of the product design process.
Custom Pack Studio collaborates with food producers, cosmetic labels, internet merchants and small-batch distillers across the country.
The custom packaging we make
We manufacture an broad selection of packaging styles, which are all tailored to your custom dimensions and entirely printed with your artwork.
Determining the most suitable template for your merchandise depends wholly upon its inherent nature, your sales channels, and the logistics of final delivery, all of which our specialists will help you with selecting.
Folding cartons
These typical reverse tuck-end and crash-lock bottom structures serve as the main packaging solutions for items on shop shelves.
With closing flaps at the top and base, the soft reverse tuck end carton attractively cradles more lightweight items like cosmetics and supplements.
First, just unfold the crash-lock box so the solid base locks into place. This dependable design simply supports heavier products, whilst both formats come flat and put together in moments.

Postal and mailer boxes
Tailored mailer boxes protect your e-commerce products during transit and turn standard shipping into a effective branding tool.
Double-sided printing changes a standard mailer box from a plain transit package into a lasting unboxing journey whilst maintaining the durability required to withstand the postal system.
We also manufacture gusseted e-commerce boxes, which perfectly fit items needing a greater or more adaptable fit.
Sleeves and wallets
These slip on sleeves cover your products or inner tray to provide instant branding whilst maintaining your original packaging, giving an efficient and cost-effective solution for promotional ranges and seasonal stock.
This wallet style box wraps around the item like a file folder to create a sleek and high-end display for your cards, prints and flatter retail merchandise.
Gift boxes and presentation packaging
To elevate items bought as presents, utilising bespoke gift packaging offers the premium finish your customers looks for while removing the hassle of wrapping.
Can you imagine the impact of rigid boxes, magnetic-close boxes and printed inserts? They fit the space precisely, whilst luxury finishes like foil stamping, embossing and soft-touch lamination instantly elevate the look to high-end packaging that smoothly achieves a premium price!

Packaging design support if you do not have a designer
Our service readily includes full design help as part of the standard service, whatever your current artwork stage.
We prepare files to your precise brand guidelines and print-ready artwork specs.
When a brand mark is sent in a bitmap or other image format, we meticulously reproduce it for manufacturing purposes because tangible packaging demands a considerably greater amount of visual clarity than a online platform demands.
From a rudimentary starting concept, our specialists create your packaging architecture and production-ready graphics, engineering bespoke structural solutions when stock containers fail to suffice. We explain every technical specification throughout the workflow, including material thickness and image definition.
Why not use our brilliant online design tool to create a box and add your branding today, or simply schedule a friendly design consultation if you would prefer to go over it first?
Custom packaging for St Marys’s industries
We create bespoke packaging for drinks brands, food brands, cosmetic brands and online retailers throughout St Marys.
Every sector determines its own standards, whether it is hygiene in food contact to the exquisite surface finish a quality carton requires.
Food and drink
To thrive in the large and highly competitive Scottish food and drink industry, your packaging must guarantee product safety whilst at the same time captivating consumers on the retail shelf.
As holders of the prestigious BRC Global Packaging certification at High Hygiene level, we guarantee that our food packaging is made within carefully controlled and traceable environments. This rigorous standard provides total compliance before retailers approve any product for their shelves.
Whisky and craft spirits
We create bespoke printed bottle cartons and exquisite gift packaging for independent distilleries and independent spirit producers, completing each creation with refined embellishments like metallic finishing, tactile embossing and soft-touch lamination.
By removing minimum order requirements, our process enables a distillery to produce a small batch for a boutique release without the need of ordering bulk quantities.

Cosmetics and beauty
We create bespoke printed cartons for the personal care, hair care and skincare industries, enhancing each design with high-quality embellishments including embossing, unique foil applications and subtle soft-touch lamination.
Beauty vessels must protect delicate glass and delicate compacts whilst drawing interest on the boutique display, a double achievement achieved chiefly through the artistry of the final finish.
E-commerce and subscription brands
We produce bespoke branded mailer boxes, brand-printed tissue and custom-fit inserts tailored specifically for digital retailers and subscription organisations.
Tailored packaging crafted to accommodate the item closely provides its safeguarding during transit, effectively minimising the financial impact of transit damage and customer returns.
Bespoke packaging further offers the consumer a much more engaging experience than merely unwrapping a plain, unadorned carton.
A packaging supplier perfect for St Marys businesses
Did you know we make every product in-house at our Irvine workshop in Ayrshire?
It helps local enterprises in St Marys benefit from substantially lowered dispatch durations and reduced transit expenses.
Providing across St Marys and the wider UK, we ensure a faraway business receives the very same fast response as a local business located just twenty minutes from our factory.
Custom Pack Studio operates as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since 1997.
Are you set for premium quality? As that same team makes your boxes on their own presses, so that each and every print and finish aligns with the premium standards of an established manufacturer!
Before commencing mass fabrication, you will examine a layout schematic and a physical model if the design pattern calls for it.
Sustainable packaging as standard
We produce completely recyclable boxes utilising the built-in qualities of the board alone.
We procure all board and paper from FSC and PEFC certified vendors to ensure complete tracking from checked origins to responsibly managed forests.
Are you ready to find out about the definitive packaging powerhouse? Remarkably sturdy and safe, corrugated board emerges as a major champion for UK recycling in both mailing and shipping setups!
Are you ready for some exciting news? We are completely phasing out single-use plastic and EPS from our operations! Why? Because those pesky white foam blocks and plastics are extremely difficult to recycle, causing significant environmental hazards once discarded. we are trading them for greener alternatives!
We suggest utilising recyclable paper or sustainable protection where plans permit, cutting down on waste through more efficient design.
Order one box or ten thousand
Custom packaging usually requires an order commitment of 500 or 1,000 items.
When a enterprise evaluates a fresh commodity or manufactures a restricted ceremonial collection, they incur initial expenses for inventory and warehousing prior to establishing market demand.
Because we set absolutely no minimum order requirements, you retain full control over the amount, whether you need a single individual box or a batch run of 10,000, which ensures that an first modest batch acts as a reliable method for gauging consumer demand.
Ready to grow? We guarantee your price quote in writing for any volume before we begin the presses, and because we save your original artwork for future runs, expanding your brand is simple!
How to order custom packaging
Ready to provide your brief? Simply just phone 01294 314 919 or use our form to specify your product, quantity, and sales method! If you are unsure, we will happily recommend the perfect format!
We design the packaging structure, set the artwork, and supply a proof, along with physical prototypes when the format requires them.
Are you ready for the magic to happen? Once you approve the proof, we start right away manufacturing your order at our Irvine factory, typically taking just two to three weeks!
Directly to your doorstep, this flat-packed parcel arrives ready for easy self-assembly, with delivery available to almost any location throughout St Marys or the wider United Kingdom.
Custom packaging St Marys FAQ
What counts as custom packaging?
Tailored packaging matches your product sizes and details exactly. Dimensions, board thickness, construction, printing and finishes are designed to your cargo to ensure a precise fit and showcase your brand. Stamping a logo onto a standard carton only creates branded packaging. True made-to-order packaging is engineered around the product itself.
Is there a minimum order?
Not in the slightest. There are no minimum minimum order limits on any choice, so you can order one box or thousands. This pathway supports independent creators and anyone testing a new item. Pricing estimates vary with order size, and you receive a written quote before making.
Do you deliver to St Marys?
Our production facility in Irvine provides for business clients across St Marys. Creating our products within Scotland ensures we reduce both completion times and transport expenses for northern enterprises.
What are your lead times?
Once you have signed off on the design, we generally require 2 to 3 weeks to produce your packaging, while simpler boxes can often be produced more swiftly. Should you have a important date in mind, please let us know it during your initial enquiry so we can promptly determine if we can make it happen.
Can you help if I do not have a designer?
We routinely transform a straightforward concept and logo into finalised, ready-to-print files, adding a dedicated design consultation during the process. As an alternative, you can begin the project yourself using our virtual creator before passing it to us.
Is the packaging recyclable?
Each item is entirely recyclable and crafted from FSC and PEFC certified board. We specifically avoid plastic laminates and coatings that would in turn prevent efficient recycling, unless food safety standards strictly necessitate these measures, and our team will carefully discuss these choices with you in advance.
Request a free quote from Custom Pack Studio today
Would you like to revolutionise your brand and make a memorable first impression on your clients? If you want to strengthen your business alongside a thoroughly dependable packaging partner, Custom Pack Studio is absolutely your dream team!
By offering no minimum order quantities, we provide organisations with the absolute versatility needed to enable their progress. We frequently accompany enterprises along their evolutionary path, commencing with modest quantities and steadily enhancing our logistical scale to keep pace with your continued expansion.
Initiating a phone call is the most effective means to begin our working relationship.
Please get in touch with our team by phoning 01294 314 919 or contacting contact@custompackstudio.co.uk to discuss your exact product, your packaging specifications and your expected order volumes.
Your documented quotation meticulously details the layout, the manufacturing method and the itemised charge for your stated quantity.
We require no minimum purchase quantity while including cost-free help with design, so that each custom-made box fits your product seamlessly.
Begin your adventure with us the very moment ideas strikes.


























