UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Stepps

A custom-made carton manufactured to the precise measurements of the item prevents movement during delivery and does away with the necessity for buffering packing materials. To start, you work out the size, build, print, and finish for every box, ensuring the finished packaging closely fits with your product and brand. We set no minimum order constraints, letting you to purchase an individual sample or order in volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Stepps

What custom packaging means

We craft tailored packaging designed fully around your individual product by offering you absolute control over the dimensions, style, printing and finish!

Tailoring a preassembled carton with a stamped brand mark poses a different and considerably more restricted undertaking.

Our interpretation of a fully customisable box means the dimensions are adjusted specifically to your product, the board weight is selected according to its actual journey, and the print seamlessly envelopes your chosen panels.

From the initial spark of design, the packaging is carefully designed to showcase the product.

Custom Pack Studio works with food manufacturers, beauty labels, online merchants and artisanal distillers throughout the entire nation.

The custom packaging we make

We produce a wide-ranging collection of box formats to your bespoke sizes, elegantly showcasing your personal design in vibrant, colourful printing.

Choosing the most suitable presentation for your merchandise relies upon its inherent nature, your sales strategy, and the distribution process, all of which our specialists will support you in selecting.

Folding cartons

Retail products usually utilise crash-lock bottom and reverse tuck-end boxes as common packaging formats.

The reverse tuck-end carton features top and bottom closure flaps folding in opposite directions, making it ideal for lightweight merchandise such as toiletries and dietary supplements.

Designed with a base that automatically secures itself upon expansion, the crash-lock box reliably supports heavier items to prevent any structural failure, whilst both styles are supplied flat and can be fully constructed in just a few moments.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

Tailored mailing boxes protect your e-commerce products during transit and convert standard shipping into a powerful branding tool.

By making use of double-sided printing, a customised mailer box lifts the usual delivery into a highly professional unboxing event for internet shoppers, whilst preserving the structural integrity required to endure the postal journey intact.

Are you looking for more depth or some extra flexibility? We further produce high-quality gusseted e-commerce boxes tailored for those requirements!

Sleeves and wallets

Placing a product or internal tray within a slide-on sleeve creates an elegant branding opportunity that keeps the original packaging, delivering an remarkably convenient and affordable solution for seasonal seasonal lines and select limited-edition releases.

Are you ready? This remarkable wallet-style box encloses your items in the manner of a sleek folder to create an ultra-premium, flat display that is completely perfect for prints, cards and slim retail products!

Gift boxes and presentation packaging

When a product is purchased as a present, a custom gift box delivers the exquisite finish that customers anticipate while entirely sparing them the chore of wrapping.

First, select rigid boxes, magnetic-close boxes and printed inserts, then apply finishes like foil stamping, embossing and soft-touch lamination to produce premium packaging that readily warrants a greater price point.

Custom gift boxes

Packaging design support if you do not have a designer

Are you bring your ideas into reality? We offer full design support as part of our service, whatever stage your artwork is at!

Have you got brand guidelines and print-ready files prepared? We will begin right away to prepare your designs for final manufacture!

Are you sending your logo as a JPEG or alternative image format? We recreate it from scratch for production because pack shot materials demands much better resolution than a typical website would.

Are you starting with just a hint of an concept? Our brilliant crew will work out the complete packaging template with your production-ready graphics, even developing a bespoke layout when off-the-shelf containers simply are not suitable! We eagerly lead you through every one technical decision from material density to final image quality as your exciting concept comes to life.

Alternatively, you can utilise our digital creation space to customise a carton and visualise your logo prior to getting in touch with the team, or simply schedule an aesthetic session if you would prefer to discuss your ideas beforehand.

Custom packaging for Stepps’s industries

We manufacture bespoke packaging for culinary creators, small distilleries, cosmetic brands and online retailers throughout Stepps.

Every industry sets out specific standards, from compliance for food contact to the precise surface finish for top-grade cartons.

Food and drink

The culinary industry within Scotland is both wide-ranging and highly contested, demanding that product packaging provides absolute safety upon handling whilst at the same time commanding focus on the retail shelf.

As a organisation holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we manufacture our food containers within highly regulated and completely auditable facilities which supermarkets review prior to endorsing any merchandise.

Whisky and craft spirits

Our experts manufacture bespoke printed bottle cartons and display packaging for craft spirit producers and whisky distilleries, utilising luxury finishes including spot foil, debossing and tactile lamination.

By doing away with minimum order restrictions, we enable a distillery to produce a small-batch run for an exclusive release without the pressure of committing to excessive volumes.

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Cosmetics and beauty

We produce bespoke printed cartons for the beauty, haircare and dermatology industries, elevating each design with premium embellishments including raised detailing, eye-catching foil applications and subtle soft-touch lamination.

Beauty containers must protect sensitive glassware and pressed powders whilst attracting attention on retail displays, a task mainly achieved through the specified surface texture.

E-commerce and subscription brands

We create customised shipping cartons, tailored wrapping paper and tailored packaging dividers for e-commerce retailers and subscription businesses.

Are you prepared to wave goodbye to transit damage? Bespoke packaging closely tailored to your item provides total security during delivery, meaning you will significantly reduce the cost of replacements and returns!

Tailored packaging further offers the consumer a considerably more memorable experience than simply unwrapping a plain, unembellished carton.

A packaging supplier perfect for Stepps businesses

Our organisation fabricates the entirety of our product range at our specialised production facility situated within Irvine in Ayrshire.

We assist Stepps enterprises by keeping fast lead times and keeping down transport fees.

Our distribution system extends across Stepps alongside the entirety of the United Kingdom, ensuring that more distant enterprises enjoy the identical fast lead times received by those located just twenty minutes from our production facility.

Did you realise Custom Pack Studio is within KennedySmith (Press) Ltd? It is a fantastic packaging manufacturer making print and packaging in Scotland since 1997!

Your packaging is made by that specific group operating their own machinery, ensuring the resulting finish and refinement conform with the demanding criteria of a well-established producer.

You can check and approve a physical sample and a digital proof before we go ahead with the main production run!

Sustainable packaging as standard

Were you aware that every single box we manufacture is fully recyclable? It is indeed true because the real board we use provides all that eco-friendly goodness!

By sourcing our board and paper from FSC and PEFC certified suppliers, we ensure each sheet stays fully traceable through an verified pathway to sustainably managed forests.

Mailer and shipping solutions use corrugated board because this very durable material protects products and remains one of the most frequently recycled packaging options in Stepps.

Our organisation is actively phasing out single-use plastic and EPS, which is the expanded polystyrene white foam often used for packaging void fill, throughout our day-to-day procedures due to the major challenges these materials pose for recycling and the associated ecological damage they cause when disposed of.

When the specific scheme allows, we recommend utilising recyclable or paper-based, eco-friendly safeguarding materials whilst proactively cutting surplus from our planning process.of_thought_

Order one box or ten thousand

Bespoke packaging solutions generally require a minimum manufacturing run of either around 500 and 1,000 individual pieces.

When organisations trial a fresh item or launch a short promotional range, they run the risk of acquiring inventory and warehousing space prior to validating consumer demand.

With no minimum order limits to tie you down, your order volume is entirely your call, from a single box to 10,000. A low-key beginning becomes a secure way to assess the market .

We offer formal written confirmation of the charges for each batch prior to production, whilst future manufacturing runs make use of your existing designs to ensure that expanding the company requires no further creative development.

How to order custom packaging

Begin your journey by ringing 01294 314 919 or filling in our web form to describe the product, the volume, and your selected retail method. If you are in doubt, we will gladly propose the perfect format for you.

Our skilled engineers precisely prepare the packaging around your item, set up the artwork, and provide a finished proof, alongside a tangible prototype should the layout need physical assessment.

To start your production process, our skilled team at the Stepps facility will print and complete your bespoke order within a typical timeframe of a two-to-three-week period following your last approval of the proof.

Sent straight to your doorstep, your order arrives flat-packed and prepared for easy assembly at every address across Stepps or the rest of the UK.

Custom packaging Stepps FAQ

What counts as custom packaging?

Bespoke packaging is designed precisely to the physical size and technical requirements of your specific item. The dimensions, thickness of the material, structural strength, graphic design, and surface finish are all set for your merchandise, ensuring the container fits snugly whilst expressing your corporate identity. Just affixing a brand mark to a standard container amounts to personalised packaging, whereas true custom packaging is conceived entirely from the product itself.

Is there a minimum order?

We do not enforce minimum quantities, which means you have the ability to order a solitary carton or many thousands of any packaging format. This flexibility represents an appropriate solution for boutique manufacturers together with enterprises bringing out or testing new merchandise on the market. Our rate structures vary according to the volume requested, and we regularly provide a formal quotation for your approval prior to beginning manufacture.

Do you deliver to Stepps?

Our Irvine manufacturing facility serves enterprises in Stepps. Nearby production cuts down on delays and delivery costs for local brands._

What are your lead times?

Once you confirm your acceptance of the design proof, our manufacturing process typically takes a fortnight to three weeks, though simple carton designs often move more rapidly. Should your project be subject to an firm deadline, please mention this requirement during your first consultation so we may accurately verify our capacity to accommodate your schedule.

Can you help if I do not have a designer?

Are you ready to watch your core concepts turn into something real? We regularly turn a basic logo and a spark of inspiration and transform them into striking, print ready masterpieces, with a thorough design consultation built right into the process! Or, if you would like having a go yourself, why not use our online design tool to kickstart your creation and then leave it to us whenever you are ready?

Is the packaging recyclable?

Each carton is completely recyclable and manufactured from approved forest board with both FSC and PEFC credentials. We deliberately avoid plastic laminates and coatings which hinder successful reclamation unless strict hygiene regulations demand otherwise, regularly outlining each available alternative beforehand.

Request a free quote from Custom Pack Studio today

If you want to elevate your enterprise, create an impressive visual impression, or find a reliable packaging partner, Custom Pack Studio delivers the specific expertise you need.

By offering no minimum order quantities, we offer companies with the absolute adaptability needed to enable their progress. We often guide organisations along their growth path, starting with limited quantities and steadily increasing our logistical scale to match your ongoing expansion.

Starting your process commences most easily with a simple telephone conversation.

Contact 01294 314 919 or email contact@custompackstudio.co.uk with your product details, packaging specifications and anticipated order volumes.

Your tailored quotation sets out the presentation, the printing, and the price per unit for your desired quantity.

We set no minimum order criteria, complimentary design assistance is provided as standard, and each individual box is carefully manufactured to accommodate your specific product.

You are welcome to begin your query at your earliest opportunity.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD