What custom packaging means
Our bespoke packaging is crafted carefully around your specific item, so you can choose the dimensions, construction, print finish and final finish.
In contrast, placing a bespoke logo to a standard, ready-made carton is a different task with fewer customization options.
By selecting our bespoke packaging, you will be provided with customised casing dimensions matched to your item, relevant board durability picked for its planned journey, and personalised printing on your preferred surfaces.
Ready to be impressed? From the point of the very first sketch, we effectively sculpt the packaging around the product!
Custom Pack Studio partners with manufacturers of food, cosmetic labels, online merchants and craft distillers throughout the whole nation.
The custom packaging we make
We manufacture an broad range of bespoke packaging options, each made to your precise dimensions and finished with high-quality, full colour custom printing.
To identify the most suitable format for your product, we take into account its nature, sales process, and distribution method, and our supportive team is here to assist you at every step.
Folding cartons
Commercial products typically use crash-lock bottom and reverse tuck-end boxes as typical packing formats.
Designed with upper and lower closure flaps that insert in reverse directions, the reverse tuck-end carton offers an ideal packaging solution for lightweight products, such as cosmetics and dietary supplements.
First, just set up the crash-lock box so the solid base clicks into place. This practical design simply supports bulkier products, whilst both formats arrive flat and build in a few seconds.

Postal and mailer boxes
Bespoke postal boxes protect your e-commerce products during transit and turn standard shipping into a powerful promotional tool.
Who needs boring brown parcels? Double-sided printed mailer boxes offer e-commerce shoppers an incredible unboxing moment, plus they are sturdy enough to readily survive the post!
Furthermore, we manufacture expandable e-commerce cartons specifically designed for products needing more depth or versatile packaging.
Sleeves and wallets
A slipover jacket covers the brand item or an internal container to deliver clear merchandising without sacrificing the original box, therefore offering an extremely effective and affordable refinement for short-term lines and special releases.
Designed to envelop the item in the manner of a folder, this wallet style box provides an stylish flat display for retail merchandise, images and paper goods.
Gift boxes and presentation packaging
Whenever goods are acquired as gifts, a tailor-made gift box offers the refined packaging that buyers look for whilst eliminating the need for any wrapping it yourself.
Durable rigid packaging, magnetic-closure boxes and tailored inserts are well suited to Sunnyside. Applying high-end finishes such as foil blocking, embossing or tactile soft-touch lamination will elevate this range to support an higher retail price.

Packaging design support if you do not have a designer
Are you turn your ideas to life? We offer full design assistance as part of our package, however complete your artwork may be!
Should you have existing brand guidelines alongside print-ready artwork, we will closely align our procedures to the requirements to get ready your files for final-stage production.
To prepare your packaging materials for print, we reconstruct any logo sent as a JPEG or different image format because real-world manufacturing demands a much greater resolution than digital platforms demand.
Starting with only just a simple concept, our specialists design the packaging configuration and press-ready graphics on your behalf, while producing a bespoke blueprint when conventional containers are unsuitable. We explain each technical decision throughout the process, including the selection of material calibre and image definition.
Alternatively, you can utilise our digital creation space to customise a carton and preview your logo prior to contacting the team, or just book an aesthetic session if you want to discuss your ideas beforehand.
Custom packaging for Sunnyside’s industries
We manufacture bespoke packaging solutions for culinary professionals, spirit distilleries, beauty labels and e-commerce retailers throughout Sunnyside.
Each industry determines its own requirements, whether it is safe use in food contact to the fine finish a quality carton requires.
Food and drink
To excel in the large and extremely competitive Scottish food and drink industry, your packaging must ensure product safety whilst at the same time appealing to consumers on the retail shelf.
As holders of the BRC Global Packaging certification at High Hygiene level, we produce our food packaging within carefully regulated, auditable environments that retailers mandate as a condition for product listings.
Whisky and craft spirits
We manufacture bespoke printed bottle cartons and presentation boxes for specialist spirits producers and whisky distilleries, including premium finishes like metallic foiling, custom embossing and tactile soft-touch lamination.
Are you planning a a limited release? Thanks to this excellent zero minimum order policy, any distillery can now easily print small batches without being required to buy huge quantities!

Cosmetics and beauty
We create bespoke printed packaging for cosmetic and salon organisations, featuring specialised embellishments including tactile lamination, metallic foiling and structural embossing._
In besides safeguarding delicate glass vessels and cosmetic compacts, premium packaging must draw the eye on retail shelves, a twofold requirement effectively satisfied by the chosen surface finish._
E-commerce and subscription brands
We help online sellers and recurring order brands by carefully crafting custom mailer boxes, printed tissue and fitted inserts.
Are you ready to wave goodbye to transit damage? Bespoke packaging perfectly tailored to your item offers total security during delivery, meaning you will significantly slash the cost of replacements and returns!
Getting a tailored, branded package elevates the ordinary act of unboxing, elevating the experience much further than the plain reality of opening a plain, uninspiring brown carton.
A packaging supplier perfect for Sunnyside businesses
Did you know we make every product ourselves at our Irvine workshop in Ayrshire?
This ensures local firms in Sunnyside profit from significantly reduced dispatch durations and lowered transit expenses.
Our delivery service spans Sunnyside and the rest of the UK to ensure that distant businesses enjoy from the same swift dispatch times experienced by local firms located close to our manufacturing facility.
Bespoke Pack Studio functions as a division of KennedySmith (Press) Ltd, an established packaging manufacturer which has Scotland-based printing and packaging production since nineteen ninety-seven.
Crafted by our specialist specialists using their own high-calibre presses, your packaging gains the excellent print quality and flawless finish associated with an esteemed, long-serving manufacturer.
We offer a digital layout and a physical prototype for checking before starting entire production.
Sustainable packaging as standard
Each unit we produce is fully recycleable due to the inherent qualities of the cardboard material.
We procure all board and paper from FSC and PEFC certified suppliers to guarantee complete tracking from checked origins to carefully managed forests.
Frequently used for sending and delivery, robust corrugated board offers effective protection while remaining one of the often recycled packaging materials in the UK.
Ready for some exciting news? We are completely phasing out single-use plastic and EPS from our operations! For what reason? Because those pesky white foam blocks and plastics are notoriously difficult to recycle, posing serious environmental hazards once thrown away. we are swapping them for greener alternatives!
When the specific scheme permits, we recommend utilising recyclable or paper-based, eco-friendly safeguarding materials whilst proactively eliminating surplus from our planning process.of_thought_
Order one box or ten thousand
Custom packaging solutions generally calls for a minimum purchase of 500 or 1,000 items.of
When companies trial an unknown item or launch small-scale festive ranges, they take on the burden of covering inventory and warehousing before confirming the market demand.
By placing no minimum order restrictions whatsoever, we enable you to select the exact volume required, ranging from a single box to a production run of 10,000, thereby guaranteeing that an opening small batch serves as a economical method to assess marketplace demand.
Ready to grow? We guarantee your written price quote for any volume before the presses even start, and since we retain your original artwork for future runs, building your brand is simple!
How to order custom packaging
Begin your journey by phoning 01294 314 919 or submitting our online form to describe the product, the volume, and your selected retail method. If you are unsure, we will readily recommend the most suitable format for you.
Our specialist engineers meticulously draft the packaging around your item, arrange the artwork, and supply a finished proof, alongside a physical prototype should the layout need physical assessment.
To begin your production journey, our skilled team at the Sunnyside facility will produce and complete your custom order within a usual timescale of two to three weeks following your ultimate approval of the proof copy.
Delivered straight to your doorstep, your order arrives in flat-pack form and ready for simple assembly at every address across Sunnyside or the rest of the UK.
Custom packaging Sunnyside FAQ
What counts as custom packaging?
Bespoke packaging is produced to the exact sizes and requirements of your item. The measurements, thickness of the material, structure, layout, and coating are all tailored to your specific contents, ensuring the container fits closely and presents your corporate identity. Just placing a badge onto a off-the-shelf carton constitutes customised packaging. Conversely, true custom packaging is designed entirely around your product from the start.
Is there a minimum order?
Absolutely not! You can order one solitary box or many thousands because we have zero minimums on any of our formats. Isn’t that just ideal for indie makers and anyone introducing a brand-new product? As expected, the pricing improves as your quantities grow, and you will receive an written written quote before we start production.
Do you deliver to Sunnyside?
Are you for rapid deliveries? We produce everything in Irvine and ship directly to organisations based in Sunnyside! By maintaining our production right here in Scotland, we drastically cut down lead times and shipping fees for regional brands!
What are your lead times?
After you formalise your acceptance of the design proof, our manufacturing process typically needs a two weeks to 21 days, though straightforward carton designs often move more quickly. If your project be subject to an strict deadline, please mention this requirement during your initial consultation so we may definitively verify our capacity to fit your timeline.
Can you help if I do not have a designer?
We regularly transform a basic logo and initial concept into final print files, offering a clear design consultation as part of the service. You can also take the initial step yourself using our online design tool before handing the work over to us when you are happy.
Is the packaging recyclable?
Are you all ready for genuinely eco-friendly packaging? Every single one of our boxes is fully recyclable and crafted from certified FSC and PEFC board! We simply refuse to use plastic laminates or coatings that prevent recycling, unless food safety requires it, and we always discuss all options with you first.
Request a free quote from Custom Pack Studio today
For enterprises seeking to enhance their commercial appeal, make an instant visual impression, or find a trustworthy working relationship for their bespoke wrapping projects, the skilled professionals at Custom Pack Studio are uniquely positioned to help.
With without any restrictive minimum purchase limits on our range, businesses possess the absolute versatility required to flourish, and we frequently accompany these ventures along their developmental path by beginning with modest requirements and then expanding our capacity in alignment with your growth.
Initiating a phone call represents the quickest method to begin our working relationship.
Prepared to turn your ideas into reality? Simply and easily dial 01294 314 919 or message contact@custompackstudio.co.uk with details on your products, packaging needs, and target volumes!
Your prepared estimate specifies the specific format, the print style and the itemised price for the exact amount you need!
We require no minimum purchase amount while providing cost-free design support, making sure each tailored box accommodates your product flawlessly.
Start the inquiry when it is the first opportunity.


























