UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Custom Packaging Tillicoultry

A container made carefully to the item’s unique dimensions holds it during transportation, doing away with the requirement for unnecessary material to fill loose space. By picking the specific dimensions, composition, design and final coating of each carton, you guarantee your packaging is meticulously customised to either your individual merchandise and your brand identity. We impose no minimum purchase restrictions, so you can start with a single sample or purchase in substantial volume.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

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    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

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    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Custom Packaging Tillicoultry

What custom packaging means

Our bespoke packaging is meticulously engineered to accommodate your specific product because you retain total creative authority over the dimensions, the structural design, the printed artwork and the finish.

Are you really set to find out how altering a regular carton is actually a totally distinct and considerably more restricted ballgame?

By selecting our bespoke packaging, you will receive customised casing dimensions suited to your item, suitable board durability picked for its planned journey, and personalised printing over your preferred surfaces.

To begin with, we meticulously map out the packaging around the product from the outset of the design process.

Custom Pack Studio works with food manufacturers, cosmetics companies, internet retailers and artisan distillers throughout Tillicoultry.

The custom packaging we make

We produce a diverse collection of box formats to your bespoke sizes, professionally printing your personal design in bold, full colour finish.

Selecting the best-fitting template for your merchandise rests solely upon its inherent nature, the sales channels, and the logistics of final delivery, all of which our specialists will help you with selecting.

Folding cartons

For ordinary shop merchandise, reverse tuck-end cartons and crash-lock bottom cases are the conventional packaging set-ups.

Designed with ends that insert at opposing ends, the reverse tuck-end carton is ideally suited for light merchandise such as cosmetics and health supplements.

Designed with a base that automatically secures itself upon expansion, the crash-lock box successfully supports bulkier items to prevent any structural failure, whilst both styles are provided flat and can be fully constructed in just a few moments.

Folding Box Board Packaging UK - Custom Pack Studio

Postal and mailer boxes

Tailored postal boxes protect your e-commerce products during transit and transform standard shipping into a powerful branding tool.

Who likes boring brown parcels? Double-sided printed mailer boxes offer e-commerce shoppers an amazing unboxing experience, plus they are strong enough to comfortably survive the post!

Moreover, we make expandable e-commerce cartons specifically designed for products demanding more depth or flexible packaging.

Sleeves and wallets

A covering jacket envelops a brand item or an inner container to offer prominent merchandising without sacrificing the original box, therefore offering an extremely practical and cost-effective refinement for limited-run lines and special releases.

This wallet style box encases the item like a file folder to provide a sleek and premium presentation for your cards, prints and flat retail merchandise.

Gift boxes and presentation packaging

To elevate items bought as presents, utilising bespoke gift packaging provides the polished finish your clients looks for while eliminating the hassle of wrapping.

First, choose rigid boxes, magnetic-close boxes and printed inserts, then add finishes like foil stamping, embossing and soft-touch lamination to craft premium packaging that easily supports a greater price point.

Custom gift boxes

Packaging design support if you do not have a designer

Our offering gladly includes full design support as part of the standard service, regardless of your current artwork stage.

After receiving your established corporate guidelines and production-ready designs, we will carefully tailor our processes to these specifications and arrange your assets for end manufacture.

We recreate supplied JPEG or alternative image logos for print use because packaging demands greater resolution than digital platforms require.

Beginning with simply a basic outline, our specialist specialists will create both the structural template and the finalised graphics for your project, whilst customising a bespoke packaging design when conventional containers prove unsuitable. We regularly guide you through each technical decision, meticulously clarifying our selection of structural materials and graphic clarity along the journey.

Alternatively, you can utilise our digital creation space to customise a carton and visualise your logo prior to contacting the team, or just book an aesthetic session if you prefer to discuss your ideas beforehand.

Custom packaging for Tillicoultry’s industries

Across Tillicoultry, we produce bespoke packaging for food-and-drink producers, distilleries, cosmetics brands and e-commerce sellers.

Every industry establishes specific criteria, spanning compliance with food hygiene standards to the careful visual appeal necessary for luxury packaging.

Food and drink

In the broad and intensely competitive food and drink sector of Scotland, packaging must comply with stringent safety standards for direct product contact while simultaneously capturing visual appeal on the retail shelf.

Were you aware we have BRC Global Packaging certification at High Hygiene level? Our food packaging is made under strictly controlled, auditable conditions that retailers review before placing any product!

Whisky and craft spirits

Ready to elevate your brand to raise your identity? We create bespoke printed bottle cartons and luxury gift packaging for upmarket whisky distilleries and artisan spirit producers, delivering impressive finishes like hot foil, deep embossing and velvety soft-touch lamination!

By eliminating minimum order requirements, we enable a distillery to create a boutique run for an special release without the burden of committing to excessive volumes.

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Cosmetics and beauty

For skincare, haircare and cosmetics brands, we produce high-quality printed cartons featuring soft-touch lamination, foil and embossing.

How do you make delicate glass and compacts fully safe while making sure they truly stand out on the shelf? It is all down to the power of a striking finish!

E-commerce and subscription brands

We create bespoke corporate postal boxes, tailored wrapping paper, and bespoke internal packaging solutions specifically designed for e-commerce merchants and subscription-based businesses.

Bespoke packaging designed to accommodate the item exactly ensures secure transit whilst greatly reducing the financial burden of replacement items and returned items.

Bespoke packaging further offers the consumer a far more immersive experience than just unwrapping a ordinary, bare carton.

A packaging supplier perfect for Tillicoultry businesses

Our local facility in Irvine manages all manufacturing requirement.

It ensures local businesses in Tillicoultry gain from substantially reduced dispatch durations and lowered transit expenses.

Our distribution system covers Tillicoultry alongside the entirety of the United Kingdom, ensuring that farther enterprises receive the same swift lead times enjoyed by those located just twenty minutes from our production facility.

Working as a focused division of KennedySmith (Press) Ltd, Custom Pack Studio gains from the knowledge of an long-standing Scottish print and packaging manufacturer founded in 1997.

Your packaging is made by that specific group using their own machinery, ensuring the resulting finish and finishing match with the rigorous criteria of a well-established producer.

To ensure total correctness, you will obtain both a hard-copy sample where required by the format and a digital proof before we begin the main production run.

Sustainable packaging as standard

We make each individual item of our boxes to be completely recyclable, a eco-conscious quality that stems entirely from the original composition of the board itself.

Did you notice that all our excellent board and paper come from entirely FSC and PEFC certified sources? This means we can actively track every individual sheet through a carefully audited process directly back to carefully managed forests!

Mailers and shipping formats utilise corrugated board because this very durable material safeguards products and remains one of the most frequently recycled packaging options in Tillicoultry.

Our firm is proactively phasing out single-use plastic and EPS, which is the expanded polystyrene white foam often utilised for packaging void fill, throughout our day-to-day procedures due to the major challenges these materials present for recycling and the associated environmental damage they cause when thrown away.

Whenever the structural planning allows, our recommendation is to use eco-friendly paper-based or recyclable protective materials whilst proactively eliminating excess resources at the outset.

Order one box or ten thousand

Bespoke packaging generally calls for an initial manufacturing run of at least 500 or one thousand individual boxes.

Testing a new product or printing limited seasonal runs requires businesses to cover stock and storage before confirming any sales.

Ready to launch to get started? We apply absolutely no minimum orders, meaning you can grab everything from a single box to a massive run of ten thousand! This keeps a tiny initial order the ideal low-risk approach to trial your market.

We deliver formal written confirmation of your costs for each batch prior to manufacturing, whilst future manufacturing runs use the existing designs to ensure that expanding the business requires no extra creative development.

How to order custom packaging

Please submit your details by phoning 01294 314 919 or completing our form, stating the item, amount, and distribution route, and we shall gladly offer advice on the most suitable format if you need guidance.

We develop the packaging structure, place the artwork, and supply a proof, with physical prototypes when the format requires them.

To begin your production process, our experienced team at the Tillicoultry facility will print and finish your custom order within a typical timescale of two to three weeks following your final approval of the proofing copy.

Sent straight to your doorstep, your order arrives flat pack and prepared for straightforward assembly at any address across Tillicoultry or the rest of the UK.

Custom packaging Tillicoultry FAQ

What counts as custom packaging?

Custom packaging is produced to the precise dimensions and requirements of your item. The size, material thickness, build, style, and surface treatment are all matched to your specific items, ensuring the container fits closely and presents your corporate identity. Merely placing a badge onto a off-the-shelf carton constitutes customised packaging. By contrast, true custom packaging is engineered entirely around your product from the outset.

Is there a minimum order?

We don’t enforce minimum order limits, which means you have the option to order a single carton or several thousand of any packaging format. This option provides an appropriate solution for boutique manufacturers together with enterprises introducing or testing new merchandise on the market. Our rate structures vary according to the quantity requested, and we consistently provide a formal quotation for your approval prior to starting manufacture.

Do you deliver to Tillicoultry?

Are you for rapid deliveries? We make everything in Irvine and send directly to companies based in Tillicoultry! By having our production right here in Scotland, we greatly cut down delivery times and shipping fees for regional brands!

What are your lead times?

Once you greenlight the proof, we move ahead immediately! Most orders take just two to three weeks, and a basic carton can be quicker still. Do you have a tight deadline? Let us know when you ask and we will confirm if we can meet it.

Can you help if I do not have a designer?

Working often from merely a logo and a basic idea, our specialists refine your first vision into print-ready graphics, a progression that includes a thorough creative consultation. Alternatively, you may begin the drafting process independently with our digital creation platform, transferring the project to our custodians whenever you feel able to do so.

Is the packaging recyclable?

Each box consists entirely of fully recyclable cardboard verified by both the FSC and PEFC. We do not use plastic coatings and surfaces that hinder recycling unless food safety necessitates their use, and we review all available options with you in advance.

Request a free quote from Custom Pack Studio today

If you wish to elevate your commercial venture, make a strong initial impression or choose a dependable packaging associate, you can rely on the Custom Pack Studio team to support your journey.

By supplying no minimum order requirements, we provide companies with the absolute flexibility required to thrive. We often accompany enterprises on their path to growth, commencing with limited quantities and consistently expanding our capability alongside your development.

Start matters progressing instantly by giving us a ring!

Please contact our team by phoning 01294 314 919 or emailing contact@custompackstudio.co.uk to discuss your specific product, your packaging specifications and your expected order volumes.

Your prepared quotation details the exact arrangement, the typeface style and the itemised charge for the exact quantity you require!

We accept all quantities without a minimum order, provide free design assistance, and build each tailored container to precisely house your particular product.

Please are welcome to start your consultation with us at Tillicoultry whenever you are ready to do so.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD