What custom packaging means
Our tailored packaging is crafted carefully around your specific item, giving you the option to select the size, structure, printing and overall finish.
In contrast, adding a custom logo onto a standard, ready-made carton is a separate task with fewer customisation options.
Our definition of a fully customisable box means the dimensions are adjusted specifically to your product, the board weight is chosen according to its physical journey, and the print seamlessly envelopes your chosen panels.
To begin with, we meticulously sketch the packaging around the product from the beginning of the design process.
From its design hub in Tillydrone, Custom Pack Studio collaborates with ambitious food producers, boutique cosmetics brands, digital retailers and artisanal spirits makers throughout the UK.
The custom packaging we make
We produce a varied collection of box formats to your bespoke sizes, elegantly showcasing your personal design in bold, colourful presentation.
How does your remarkable creation actually get to your clients? The perfect packaging style typically depends on those distinct sales and shipping journeys, and our dedicated squad is eager to help you choose the ultimate match!
Folding cartons
To pack retail products, businesses routinely utilise the standard formats of reverse tuck-end boxes and crash-lock bottom boxes.
With a reverse tuck-end carton, the top and bottom flaps are inserted in opposite directions, which creates an ideal packaging choice for lightweight products such as cosmetics and supplements.
Ready for some packaging magic? Those clever crash-lock boxes feature a smart base that snaps snugly into place the very second you open them! This robust design effortlessly supports your heavier items without any risk of the bottom collapsing. Even better, both styles arrive completely flat and take just a few moments to build!

Postal and mailer boxes
Are you currently selling online? A bespoke mailer box will keep safe your product throughout the courier network while turning delivery into a memorable brand experience!
By making use of double-sided printing, a specialist mailer box raises the standard delivery into a highly professional unboxing event for e-commerce customers, whilst maintaining the structural integrity required to endure the postal journey intact.
We further produce gusseted ecommerce boxes, giving the ideal, roomy embrace for products requiring a greater or more flexible fit.
Sleeves and wallets
A stylish sleeve slides smoothly over a product or inside tray to instantly introduce bold branding whilst maintaining the original packaging, delivering an remarkably smart and cost-effective solution for showcasing special seasonal lines and limited-run releases.
Are you ready? This remarkable wallet-style box wraps your items like a sleek folder to produce an ultra-premium, flat display that is perfectly perfect for prints, cards and slim retail products!
Gift boxes and presentation packaging
When acquiring items destined as gifts, utilising a custom presentation box improves the overall look to match consumer expectations whilst entirely eliminating the need for manual wrapping.
Robust rigid boxes, magnetic-closure packaging and bespoke printed inserts prove very effective for this application, whilst elegant embellishments such as hot foil blocking, embossing and tactile soft-touch lamination lift the presentation to premium packaging that successfully justifies a premium price tag.

Packaging design support if you do not have a designer
Our offering happily includes full design assistance as a standard feature, regardless of your current artwork stage.
Should you possess defined brand guidelines alongside print-ready creative files, we will carefully align with your specifications to organise everything for the manufacturing process.
To get ready your packaging materials for print, we redraw any logo supplied as a JPEG or alternative image format because real-world manufacturing demands a much increased resolution than screen-based platforms demand.
From your initial spark of inspiration, our dedicated team creates bespoke box structures and print-perfect print-ready artwork, developing custom sizes when no standard box fits. Your ideas direct our approach. We explain the essential technicalities, from board weight to print resolution, as we develop.
Utilise our online design tool to customise your box and create branding independently, or book a consultation today if you would rather discuss the project first.
Custom packaging for Tillydrone’s industries
Our company creates bespoke packaging solutions for culinary creators, craft distilleries, beauty brands and e-commerce merchants throughout Tillydrone.
Each sector sets out distinct requirements, spanning compliance with food hygiene standards to the precise appearance necessary for luxury packaging.
Food and drink
The food and drink industry within Scotland is equally broad and very contested, demanding that product packaging provides total safety upon touch whilst simultaneously drawing interest on the retail shelf.
Our High Hygiene BRC Global Packaging ensures we make food packaging under audited and traceable conditions required by trade buyers for product listings.
Whisky and craft spirits
We produce custom printed bottle cartons and exquisite gift packaging for boutique distilleries and small-batch spirit producers, enhancing each creation with premium embellishments like metallic foil, raised embossing and velvet soft-touch lamination.
Are you launching a short-run release? With this fantastic zero minimum order policy, any distillery can at present easily print small batches without being forced to buy large quantities!

Cosmetics and beauty
Our craftspeople produce bespoke printed cartons for leading skincare, haircare and cosmetics houses, refining each package with elegant finishes like tactile soft-touch lamination, metallic foil and delicate embossing.
Beauty vessels must safeguard delicate glass and delicate compacts whilst commanding interest on the boutique display, a double achievement achieved chiefly through the craft of the final surface coating.
E-commerce and subscription brands
We manufacture bespoke corporate postal boxes, tailored wrapping paper, and custom internal packaging solutions made specifically for e-commerce merchants and recurring product subscription enterprises.
Custom-fit wrap secures the item from transit hazards while reducing the cost of breakage and restitutions.
Getting a bespoke, marked package elevates the simple act of unboxing, raising the experience far beyond the plain reality of opening a regular, anonymous brown carton.
A packaging supplier perfect for Tillydrone businesses
Our full product range is fabricated only at our dedicated manufacturing facility based in Tillydrone.
We support Tillydrone enterprises by maintaining brief lead times and minimising transport fees.
We deliver all over Tillydrone and the entire UK, so that that a company located much further away, receives the very same fast delivery period as a client located only twenty minutes down the road from our main factory!
As an key division of KennedySmith Press Ltd, Custom Pack Studio is supported by an experienced Scottish packaging manufacturer that has been specialising in high-quality print and packaging production since 1997.
Produced on the dedicated presses of the specialist artisans, your packaging is finished to the strict and meticulous finishing standards expected of an industry leader.
Prior to commencing mass fabrication, you will review a layout schematic and a physical model if the design pattern calls for it.
Sustainable packaging as standard
Were you aware that every single box we manufacture is fully recyclable? It is indeed true because the specific board we use offers all of that eco-friendly benefit!
Did you notice that our excellent board and paper come from entirely FSC and PEFC certified sources? This means we can actively track every individual sheet through a strictly audited process straight back to sustainably managed forests!
Trusted to safeguard mailer and shipping formats, corrugated board offers strong, consistent protection, standing tall as one of the UK’s most commonly recycled packaging materials.
Are you ready for a bit of incredible news? We are completely phasing out single-use plastic and EPS from our operations! Why? Because those annoying white foam blocks and plastics are particularly difficult to recycle, posing massive environmental hazards once discarded. we are replacing them with greener alternatives!
Whenever the specific scheme does allow, we recommend using recyclable or paper-based, eco-friendly safeguarding materials whilst actively eliminating surplus from our planning process.of_thought_
Order one box or ten thousand
Bespoke packaging solutions generally requires a minimum order order of 500 or 1,000 items.of
When a business introduces a new offering or details a limited seasonal range, they have to cover both goods and warehousing costs long before any sales are certain.
Without any minimum order caps to restrict you, your quantity is entirely your call, from just one box to 10,000. A modest start becomes a sensible way to assess the marketplace .
We deliver formal written validation of the expenses for any batch prior to production, whilst subsequent manufacturing runs utilise the existing designs to ensure that expanding your company requires no further design development.
How to order custom packaging
Ready to send your brief? Simply phone 01294 314 919 or use our form to specify your product, quantity, and sales method! If you are unsure, we will happily recommend the perfect format!
We engineer the packaging structure, place the artwork, and provide a proof, with physical prototypes when the format calls for them.
Production and finalisation commence immediately after your formal sign-off of the proof, with the manufacturing process occurring at our specialised Tillydrone facility, typically requiring between 2 and 3 weeks.
We deliver flat-packed packaging prepared for putting together straight to virtually any location in Tillydrone or throughout the UK.
Custom packaging Tillydrone FAQ
What counts as custom packaging?
Custom packaging aligns with your product dimensions and details exactly. Dimensions, board thickness, construction, printing and finishes are adapted to your cargo to guarantee a precise fit and showcase your brand. Adding a logo onto a standard carton merely creates personalised packaging. True bespoke packaging is built around the product itself.
Is there a minimum order?
Absolutely not! You can order a single box or many thousands because we have zero minimums on any of our options. Isn’t that simply perfect for independent makers and anyone launching a brand-new product? Of course, the pricing improves as your quantities grow, and you will receive an written written quote before we commence production.
Do you deliver to Tillydrone?
Our production facility in Irvine supplies business clients across Tillydrone. Making our products within Scotland ensures we reduce both lead times and transport expenses for companies in northern areas.
What are your lead times?
Once you sign off on the proof, we jump right in! Most orders take only two to three weeks, and a simple carton can be quicker still. Do you have a tight deadline? Let us know when you enquire and we will confirm if we can meet it.
Can you help if I do not have a designer?
We frequently transform a basic logo and simple concept into finished print files, including a guided design consultation as part of the service. You can additionally take the first step yourself using our online design tool before handing the work over to us when you are ready.
Is the packaging recyclable?
Each item is fully recyclable and crafted from FSC and PEFC certified board. We deliberately avoid plastic laminates and coatings that would in turn prevent efficient recycling, unless food safety standards directly necessitate such measures, and our team will fully discuss these choices with you in advance.
Request a free quote from Custom Pack Studio today
If you want to enhance your business, impress clients at the very first glance, or find a fully trustworthy packaging partner, Custom Pack Studio is the ultimate team to fulfil your ambitions.
With without any restrictive minimum purchase limits on our range, businesses have the absolute flexibility required to thrive, and we often guide these ventures along their developmental path by starting with small requirements and subsequently increasing our capacity in alignment with your progress.
Starting your experience begins most easily with a straightforward phone chat.
Please reach us our team by calling 01294 314 919 or sending an email to contact@custompackstudio.co.uk to discuss your particular product, your packaging specifications and your projected order volumes.
Our comprehensive estimate delivers a precise breakdown setting out the layout, production specifications, and individual cost based on your specified volume.
We impose no minimum order criteria, complimentary design assistance is provided as standard, and each individual box is carefully manufactured to accommodate your specific product.
Please schedule your appointment at your earliest convenience.


























