What custom packaging means
Our tailored packaging is carefully designed to accommodate a certain item, letting you choose the dimensions, the setup, the designs and the end coating.
Customising a ready-made carton with a stamped brand mark creates a contrasting and considerably more restricted undertaking.
Our made-to-order packaging ensures you receive exact dimensions matched to your item, packaging strength suited to your shipping requirements, and custom print printed on your chosen panels.
We develop the packaging carefully around the product from the outset.
Custom Pack Studio partners with food producers, cosmetic labels, e-commerce retailers and artisanal distillers across the whole nation.
The custom packaging we make
We manufacture an extensive variety of bespoke packaging styles, each tailored to your specific dimensions and completed with excellent, vibrant custom printing.
Choosing the most appropriate template for your merchandise relies entirely upon its inherent nature, your sales channels, and the logistics of final delivery, all of which our specialists will guide you through selecting.
Folding cartons
Commercial goods typically use crash-lock bottom and reverse tuck-end boxes as typical packaging formats.
Created with flaps that insert at opposite ends, the reverse tuck-end carton is well suited for light merchandise such as cosmetics and health supplements.
First, initially open the crash-lock box so the sturdy base slots into place. This practical design simply holds heavier products, whilst both formats arrive flat and assemble in moments.
Postal and mailer boxes
Bespoke postal boxes secure your e-commerce products during transit and turn standard shipping into a powerful branding tool.
By showcasing bespoke artwork on all surfaces, these sturdy postal cartons turn routine deliveries into compelling tactile stories that greatly exceed the dull familiarity of conventional packaging.
In addition, we manufacture expandable e-commerce cartons created specifically for products demanding more depth or flexible packaging.
Sleeves and wallets
A slip-on jacket envelops the brand item or an internal container to provide clear merchandising without sacrificing the original box, therefore offering an highly efficient and economical refinement for temporary lines and special releases.
This wallet style box surrounds the item like a file folder to provide a elegant and premium presentation for your cards, prints and flat retail merchandise.
Gift boxes and presentation packaging
When acquiring items meant as gifts, utilising a tailored presentation box improves the overall appearance to match consumer expectations whilst fully doing away with the need for manual wrapping.
Robust rigid boxes, magnetic closure packaging and specially printed inserts are extremely effective for this application, whilst elegant embellishments such as hot foil blocking, embossing and tactile soft-touch lamination elevate the presentation to premium packaging that clearly warrants a premium price tag.
Packaging design support if you do not have a designer
We incorporate design support into our service, welcoming your artwork at any stage of the creation process.
Should you possess established brand guidelines alongside print-ready creative files, we will faithfully align with your instructions to get ready everything for the manufacturing process.
We reconstruct supplied JPEG or alternative image logos for production printing because packaging needs higher resolution than digital platforms need.
Starting with only a rough concept, we develop your box structure and print-ready artwork. Our specialists design bespoke packaging when standard templates do not suit. To support you, we set out every technical detail, including board weight and print resolution.
Use our online design tool to set up your box and add branding independently, or schedule a consultation now if you prefer discuss the project first.
Custom packaging for Troon’s industries
We produce bespoke packaging solutions for culinary professionals, spirit distilleries, beauty labels and online retailers throughout Troon.
Each sector has its own individual set of requirements, ranging from strict food safety compliance to the flawless finish required for a luxury carton!
Food and drink
The culinary industry within Scotland is both broad and highly competitive, demanding that product packaging provides absolute safety upon contact whilst at the same time commanding interest on the retail shelf.
As an organisation holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we produce our food containers within carefully controlled and entirely auditable settings which supermarkets examine prior to approving any merchandise.
Whisky and craft spirits
Our company makes bespoke printed bottle cartons alongside high-quality presentation boxes tailored specifically for independent spirit producers and Troon distilleries, incorporating elegant embellishments like foil detailing, embossed textures, and luxurious soft touch lamination.
By deciding to remove minimum order requirements, we allow a distillery to carry out small production runs of custom labels for particular releases with no need the necessity of acquiring excessive quantities.
Cosmetics and beauty
Our craftspeople craft bespoke printed cartons for leading skincare, haircare and cosmetics houses, refining each package with elegant finishes like tactile soft-touch lamination, metallic foil and delicate embossing.
How do you keep delicate glass and compacts totally safe while helping to ensure they really pop on the shelf? It is simply due to the power of a spectacular finish!
E-commerce and subscription brands
We create customised shipping cartons, tailored wrapping paper and tailored packaging dividers for e-commerce retailers and subscription businesses.
Custom packaging safeguards the goods during transit to minimise the risk of costly breakages and customer replacements.
Unboxing a branded carton is just far more thrilling for your customer than unpacking a dull, ordinary package!
A packaging supplier perfect for Troon businesses
Did you know that we produce every single product ourselves at our very own Irvine workshop in Ayrshire?
We assist Troon enterprises by maintaining short lead times and keeping down transport fees.
Our distribution network spans Troon and the wider UK to make sure that distant enterprises enjoy from the same quick dispatch times as those located close to our production facility.
Did you know Custom Pack Studio is a division of KennedySmith (Press) Ltd? They are a excellent packaging manufacturer producing print and packaging in Scotland since 1997!
Created by that very team on its own presses, your packaging is made to the exact printing and finishing standards expected of an experienced industry leader.
Prior to your creation is fully completed, you will check a proof, alongside a sample if the format calls for it.
Sustainable packaging as standard
We create entirely recyclable boxes using the natural characteristics of the board itself.
By obtaining our board and paper from FSC and PEFC certified sources, we make sure each sheet is kept fully traceable through an checked pathway to sustainably managed forests.
Used heavily for shipping boxes and mailing boxes, corrugated board offers strong protection whilst staying one of the most frequently recycled packaging mediums across the country.
We are actively and steadily eliminating single-use plastic and EPS from our processes because these troublesome materials oppose recycling and ultimately endanger our vulnerable environment.
When the specific scheme permits, we recommend using recyclable or paper-based, sustainable safeguarding materials whilst proactively eliminating surplus from our planning process.of_thought_
Order one box or ten thousand
Custom packaging generally calls for a minimum order of 500 or 1,000 items.of
When a company introduces a fresh offering or sets out a limited seasonal collection, they need to pay for both inventory and storage costs long before any sales are guaranteed.
We welcome orders of every size with no minimum requirement. You can select your desired quantity, pick a single box or 10,000 units, and easily assess your market with very little financial risk.
We deliver formal written confirmation of your costs for any batch prior to manufacturing, whilst future runs of production make use of your existing designs to ensure that growing your enterprise requires no further creative development.
How to order custom packaging
Start your journey by phoning 01294 314 919 or submitting our online enquiry form to detail the product, the volume, and your chosen retail method. If you feel unsure, we will happily suggest the perfect format for you.
Our specialist engineers carefully prepare the packaging around your item, set up the artwork, and provide a finished proof, alongside a physical prototype should the layout require physical assessment.
Following the formal approval of your proof, the manufacturing and finishing of your order happens at our Irvine facility, generally taking a period of 2 to 3 weeks.
We supply flat-packed packaging prepared for putting together straight to almost any location in Troon or throughout the UK.
Custom packaging Troon FAQ
What counts as custom packaging?
Custom packaging is manufactured to the specific sizes and specifications of your item. The dimensions, gauge, construction, layout, and finish are all tailored to your specific contents, ensuring the container fits closely and displays your corporate identity. Merely placing a logo onto a pre-made carton constitutes bespoke packaging. Alternatively, true custom packaging is designed entirely around your product from the start.
Is there a minimum order?
Whether you need a one container or many thousands, we handle all orders because we apply no minimum volume requirements across any of our packaging styles. This flexible approach is well structured to support boutique creators as well as businesses launching or trialling a new market offering. Our pricing structures generally favour larger volumes, and we consistently provide a comprehensive written quotation prior to manufacturing.
Do you deliver to Troon?
Are you for rapid deliveries? We produce everything in Irvine and ship directly to businesses based in Troon! By having our production right here in Scotland, we drastically cut down wait times and shipping fees for nearby brands!
What are your lead times?
Upon your final sign off of the design, the bulk of commissions require a fortnight to 3 weeks for completion, though less complex packaging often moves faster. Should you hold a firm completion date, please advise this during your first consultation so we can check our capacity to meet your timeline.
Can you help if I do not have a designer?
We frequently employ only a straightforward concept and a brand symbol to create highly polished production-ready designs, a process that inherently incorporates a skilled creative consultation. Or, you may start the first layout working with our digital creation platform and afterwards pass the project to us for finalisation.
Is the packaging recyclable?
Each carton is entirely recyclable and produced from accredited forest board with the two FSC and PEFC accreditations. We carefully avoid plastic laminates and coatings which hinder successful reclamation unless strict hygiene regulations require otherwise, always explaining every available alternative beforehand.
Request a free quote from Custom Pack Studio today
If you want to elevate your enterprise, make an instant visual impression, or find a dependable packaging partner, Custom Pack Studio offers the specific expertise you require.
By supplying no minimum order requirements, we offer companies with the absolute adaptability needed to facilitate their development. We frequently guide businesses along their evolutionary path, beginning with small quantities and progressively expanding our logistical scale to match your current expansion.
An instant call provides your quickest commencement.
Start your story by calling 01294 314 919 or sending an email to contact@custompackstudio.co.uk with your item, packaging requirements, and the quantities you have in mind.
Your prepared quote thoroughly outlines the structure, the production method and the separate cost for your requested amount.
Did you be aware that there are absolutely no minimum orders? That’s correct, you will too get complimentary design support with every box customised seamlessly to wrap your product.
You are free to make your request at your earliest opportunity.
