What custom packaging means
Our tailored packaging is produced carefully around your specific item, so you can choose the dimensions, structure, printing and overall finish.
Adding a logo to a preassembled box is still a different and considerably more restricted process.
Our definition of a completely customisable box means the dimensions are tailored specifically to your product, the board weight is chosen according to its actual journey, and the print neatly envelopes your chosen panels.
The development of the packaging begins at the same time with the initial stage of the product design procedure.
We absolutely enjoy working with food producers, cosmetics brands, online sellers and craft spirits makers throughout the nation!
The custom packaging we make
We produce an wide variety of packaging styles, which are all adapted to your custom dimensions and fully printed with your artwork.
Selecting the best presentation for your item is a journey dictated by its unique nature, sales channel, and ultimate delivery, a path our specialist specialists will help you navigate.
Folding cartons
Conventional shop packaging routinely uses the usual formats of reverse tuck-end boxes and crash-lock bottom boxes.
Designed with top-and-bottom closure flaps that slide in opposite directions, the reverse tuck-end carton offers an effective packaging solution for less heavy products, such as cosmetics and dietary supplements.
First, initially unfold the crash-lock box so the robust base locks into place. This practical design readily takes heavier products, whilst both formats arrive flat and put together in moments.
Postal and mailer boxes
For digital merchants, tailored mailing boxes safeguard products during transit whilst making the delivery process into an extension of your brand identity.
Who needs plain brown parcels? Double-sided printed mailer boxes offer e-commerce shoppers an impressive unboxing experience, plus they are strong enough to readily survive the post!
Our specialists further manufacture expandable e-commerce cartons made specifically for consignments that require greater depth or adjustable packaging dimensions.
Sleeves and wallets
A covering jacket envelops a brand item or a separate container to deliver clear merchandising without sacrificing the original box, therefore offering an highly practical and affordable refinement for short-term lines and special releases.
Created to envelop the item in the manner of a folder, this wallet style box provides an stylish flat display for shop goods, photographs and paper goods.
Gift boxes and presentation packaging
To enhance items purchased as presents, utilising bespoke gift packaging delivers the high-end finish your clientele anticipates while removing the hassle of wrapping.
Solid rigid boxes, magnetic-closure packaging and custom-printed inserts prove extremely effective for this application, whilst refined embellishments such as hot foil blocking, embossing and tactile soft-touch lamination lift the presentation to premium packaging that clearly justifies a premium price tag.
Packaging design support if you do not have a designer
Extensive design assistance is fully built in into our service, whatever the existing stage of your artwork.
Should you possess defined brand guidelines alongside print-ready creative files, we will carefully align with your instructions to get ready everything for the manufacturing process.
To get ready your packaging materials for print, we redraw any logo sent as a JPEG or different image format because actual manufacturing requires a much increased resolution than online platforms need.
From a simple starting concept, our specialists develop your packaging architecture and production-ready graphics, designing bespoke structural solutions when stock containers do not suffice. We confirm every technical specification throughout the workflow, including material thickness and image definition.
Alternatively, you may make use of our virtual design program to tailor a packaging solution and include your bespoke corporate identity prior to starting contact, or otherwise schedule a creative appointment should you wish to talk through your requirements beforehand.
Custom packaging for Westwood’s industries
Do do you require high-quality packaging for your food and drink, distillery, cosmetics or e-commerce business? We grow brands with spectacular boxes and wraps right across Westwood!
Each field dictates its own requirements, ranging from safe use in food contact to the exquisite appearance a quality carton requires.
Food and drink
North food and drink industry is certainly large and highly contested, a busy marketplace where packaging must ensure absolute safety whilst simultaneously attracting consumers from the shelf.
As a business holding the prestigious BRC Global Packaging accreditation at High Hygiene level, we manufacture our food containers within meticulously regulated and completely auditable facilities which supermarkets examine prior to authorising any merchandise.
Whisky and craft spirits
Ready to elevate your brand to raise your business? We produce bespoke printed bottle cartons and luxury gift packaging for premium whisky distilleries and artisan spirit producers, delivering striking finishes like hot foil, deep embossing and velvety soft-touch lamination!
Are you launching a limited release? Thanks to this excellent zero minimum order policy, each distillery can at present readily print small batches without being forced to buy large quantities!
Cosmetics and beauty
We produce bespoke printed packaging for cosmetic and salon organisations, incorporating specialised embellishments like a tactile finish, metallic foiling and structural embossing._
Cosmetic product displays demands the meticulous safeguarding of delicate glass and pressed powders while simultaneously drawing attention on store shelving, a double responsibility primarily achieved through the application of premium surface coatings.
E-commerce and subscription brands
Our craft revolves around designing bespoke postage cartons, custom wrapping tissue and tailored packaging structures for e-commerce merchants and subscription enterprises.
Tailored wrap protects the item from transport hazards while lowering the expense of breakage and restitutions.
In addition, a bespoke printed carton offers the recipient a significantly more appealing unboxing process than plain , ordinary packaging provides.
A packaging supplier perfect for Westwood businesses
Every single piece is created by our craftsmen at our in-house work place based in Irvine, within the region of Ayrshire.
This makes sure local enterprises in Westwood gain from fast turnaround times whilst sustaining highly economical distribution rates.
Our efficient processes mean that businesses throughout Westwood and the wider UK get equally swift quick turnaround regardless of their distance from our facility.
As an integral division of KennedySmith Press Ltd, Custom Pack Studio is underpinned by an established Scottish packaging manufacturer that has been working in high-quality print and packaging production since 1997.
Our specialist team creates your boxes on their own presses to ensure that the print and finish fulfil the standards of an established producer.
We supply a virtual layout and a physical prototype for approval before starting complete production.
Sustainable packaging as standard
We manufacture fully recyclable boxes employing the inherent characteristics of the board alone.
We procure our paper and board solely from FSC and PEFC certified origins, making sure that each sheet remains fully trackable via a verified chain of custody straight through to sustainably governed woodlands.
As a highly resilient and secure choice for despatch and transport, corrugated board represents one of the heavily recycled packaging materials used across the country.
We are steadily eliminating single-use plastic and expanded polystyrene from our operations because these materials present major recycling challenges and generate substantial environmental damage once discarded.
When the structural planning allows, our recommendation is to utilise eco-friendly paper based or recyclable protective materials whilst actively cutting out surplus resources at the outset.
Order one box or ten thousand
Did you know that bespoke packaging typically demands a minimum order of five hundred or even one thousand units?
When a company introduces a novel item or describes a limited seasonal collection, they must pay for both goods and storage costs long before any sales are assured.
Because we set absolutely no minimum order requirements, you keep full control over the quantity, whether you need a single individual box or a manufacturing run of ten thousand, which allows that an first small batch works as a highly secure method for assessing consumer demand.
Ready to grow? We guarantee your written price quote for any volume before we even start the presses, and as we keep your original artwork for future runs, building your brand is an absolute breeze!
How to order custom packaging
To get started, dial 01294 314 919 or complete the online form to give details regarding your item, the amount required, and your intended sales method. Our team will happily suggest an ideal packaging option if you want guidance.
We carefully design the packaging structure around your individual item, prepare the artwork layout, and then provide a final proof together with a physical prototype if the design calls for it.
Ready to go for the magic to happen? Once you sign off on the proof, we begin work immediately manufacturing your order at our Irvine factory, normally taking only two to three weeks!
Directly right to the doorstep, this flat-packed parcel arrives prepared for easy self-assembly, with delivery available to every location throughout Westwood or the wider United Kingdom.
Custom packaging Westwood FAQ
What counts as custom packaging?
Tailored packaging is carefully designed to align with the specific dimensions and individual requirements of your item. All structural element, including the size, material density, configuration, and design detailing, is fully tailored for the contents to provide a secure fit while neatly representing your identity. Whilst just printing a company symbol onto a pre-made carton counts as personalised packaging, a fully custom solution is created from the basis of the merchandise itself.
Is there a minimum order?
Whether you want a one container or many thousands, we handle all orders because we impose no minimum volume requirements across any of our packaging styles. This flexible approach is ideally structured to support boutique creators as well as businesses entering the market or exploring a new market offering. Our pricing structures typically favour larger volumes, and we regularly provide a detailed written quotation prior to manufacturing.
Do you deliver to Westwood?
Our local facility creates goods shipped directly to businesses in Westwood. Local production offers swifter turnaround times and much reduced transport costs for Scottish brands.
What are your lead times?
After you finalise your acceptance of the design proof, our manufacturing process typically takes a fortnight to 21 days, though straightforward carton designs often move more rapidly. If your project be bound by an uncompromising deadline, please mention this requirement during your first consultation so we may definitively verify our capacity to meet your schedule.
Can you help if I do not have a designer?
Ready to see your simple concepts become reality? We frequently turn a plain logo and a burst of inspiration and transform them into stunning, ready-to-print masterpieces, with a complete design consultation built right into the process! Or, if you want having a go yourself, why not use our online design tool to start your creation and then leave it to us whenever you are ready?
Is the packaging recyclable?
Each carton is completely recyclable and produced from accredited forest board holding the two FSC and PEFC credentials. We carefully reject plastic laminates and coatings which hinder successful reclamation unless strict hygiene regulations require otherwise, consistently explaining each available alternative beforehand.
Request a free quote from Custom Pack Studio today
Custom Pack Studio offers the right partnership for obtaining dependable packaging and enhancing your business profile from the first encounter.
By removing minimum order thresholds we give enterprises with the complete versatility needed to flourish. We frequently accompany organisations during their growth pathway, starting support on a small scale and progressively increasing our service capacity in alignment with your growth.
Get matters moving right away by calling us!
To begin, kindly contact 01294 314 919 or email contact@custompackstudio.co.uk with information regarding your product, packaging specifications, and needed quantities.
Your documented estimate meticulously details the structure, the production process and the individual charge for your specified amount.
We apply no minimum order requirements, design help at no extra cost is provided as standard, and each individual box is accurately made to fit your specific product.
Please do not hesitate initiate your consultation with us at Westwood whenever you are prepared to do so.
