UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Aylesbury

Custom Pack Studio is a UK manufacturer of custom boxes, mailers, and packaging supplies to Aylesbury businesses, produced at our own factory in Irvine. We supply food and drink, cosmetics, jewellery and e-commerce brands, tailoring every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Aylesbury

Whatever your packaging requirements, ranging from an individual sample to a complete range of products for a ongoing account, are handled by a single factory and one dedicated team.

Your artwork stays safely with us, your colours remain true from the first order through the tenth, and we talk candidly whenever a deadline is especially tight.

From your initial sample to a reorder two years afterwards, one named contact manages your enquiry, production and delivery. The specification is unchanged because the same person stays at the helm.

For a packaging supplier created to expand with your business, get in touch with the friendly team at Custom Pack Studio today.

What changes occur when packaging becomes an continuous supplier relationship with Aylesbury

An first order typically centres on the box in question: whether it fits properly, prints clearly and arrives as scheduled.

A relationship with a supplier shows its worth on the sixth order, when an equivalent product calls for matching colour and fit, without the need for you to restate the specification from the beginning.

By overseeing board stock and ink mixing within our own factory, we ensure that colour and wall thickness remain consistent from your first order through every later reorder.

The person putting together your quotation is also the one who manages your job on the press.

Questions about a reorder should be directed straight to them for a straightforward, genuine answer.

How come Aylesbury businesses pick our company’s packaging options

Zero minimum order on every listing

We do not have a minimum order for any item we produce, meaning a single sample and a five-hundred-unit reorder follow the same process.

We set no minimum volume requirement, and a lower-volume order will not carry an additional charge.

This means we grow alongside your Aylesbury business.

When you are ready to expand your business or broaden your product range, our support will remain with you at every stage of the journey.

One sole named contact throughout enquiry to delivery

One consistent contact remains with your account from initial enquiry to delivery, so your specification is already known when you are ready to reorder.

You are not passed between departments, or forced to repeat the details of the job to a new person whenever you call.

Years of internal production

From 1997, our parent business, KennedySmith (Press) Ltd, has operated printing presses in the UK.

That history means the board and ink suppliers working on your order embody relationships developed over decades, rather than sources newly identified for each individual commission.

We blend ink and hold board stock in house, so colour matching is not dependent on a third party printer understanding your brief.

The edition signed off on the proof is precisely what leaves the plant.

Distribution dedicated to your Aylesbury operation

We deliver throughout the country, wherever your business is situated, whether you need a single sample or a full pallet.

Each consignment is picked up from the same Irvine factory according to the same regular schedule, whatever the order size or delivery destination in Aylesbury.

Whether you need a single box provided for approval or several pallets arranged for a launch date, a single logistics process manages both, ensuring delivery continues in the same way as the order increases.

Bespoke Creations Developed Centred on Your Offering

A few products do not fit inside a standard box.

If yours has an irregular shape or awkward dimensions, we plan the structure to suit it exactly. Components that require separation during transit receive the same considered treatment, built into the structure from the beginning rather than added later.

Your actual product is where our design journey begins, rather than a specification sheet alone. Before full production begins, a first sample confirms its fit and function.

If the die cut needs adjusting, we make the necessary changes and provide a second sample instead of creating an unusable batch.

Luminae Packaging - Custom Pack Studio

Packaging goods by Custom Pack Studio

Every item of packaging in our selection is manufactured at our own factory, which ensures that the finish agreed from a sample is identically the finish provided for an order of five hundred.

All items from bespoke packaging for one product line to the accessories included with an order is made on one production line.

Packages and packaging cartons

Reverse tuck end cartons and crash lock boxes can hold a wide range of retail and product packaging, with printing added to every panel to ensure the branding in view regardless of how the container is oriented on a shelf.

For gifts and jewellery, a rigid box featuring magnetic closure or a foil stamped lid starts presenting the product prior to being opened.

High quality board material and an precise die cut are just as important here as the print itself.

Corrugated postage mailers and dispatch packaging

Postal mailer boxes are produced to fit your product’s exact dimensions, minimising void fill and preventing the damage that an ill-fitting box may cause during transport.

For heavier objects, we produce corrugated cardboard boxes and shipping cartons in full colour, while printed inserts cushion whatever is placed inside.

A gusseted box expands to hold multiple items in one order, making it a suitable choice for subscription boxes or bundle deals whose contents change each month.

Packing tailored to any sector

Our high-quality packaging is designed to support a wide variety of products across numerous industries.

Grocery packaging supplies

We have BRC Global Packaging certification at High Hygiene level, and it is often the first aspect our food packaging customers want to know about, whether they run a small bakery or are a wholesale supplier moving into retail.

Food and drink packaging faces our strictest requirements, because safety when touching the product comes before the box’s appearance.

Luxury field

When jewellery and cosmetics travel, a fitted insert or foam cavity keeps each product securely, while finishes such as foil stamping or soft touch lamination echo what lies within.

We help design packaging that complements your items and provides your brand a premium feel.

bottle packaging scotland

Post box and digital commerce brands

When a mailer reaches its destination crushed, it often prompts a return or refund request, making sturdy packaging important for ecommerce brands operating across courier networks.

In addition, bespoke packaging turns opening the parcel into a memorable unboxing experience.

Turning an opportunity into customer loyalty and, occasionally, no-cost online advertising!

Sustaining all reorganisation steadily

When a reorder comes in, we handle it as a first order, retaining the same named contact, following the identical proofing process, and sourcing board and ink from the previously used suppliers.

Bigger orders bring down the unit cost, with the reduction included in the stated price rather than requiring a discount code to be applied.

The same price structure covers twenty boxes, a few thousand replenished over the course of a quarter, or a pallet arranged for bulk delivery.

A matched reorder from another supplier receives the same proofing process and thorough quality checks as an entirely new design.

Nothing passes merely because it looks like something you already possessed.

Green procurement from our top packaging facility

Each box we manufacture is fully recyclable, helping to minimise both plastic rubbish and waste sent to landfill.

We will avoid adding laminate solely for a glossy finish if doing so makes a box harder to recycle, and we are reducing our use of single use plastic and EPS foam throughout the range.

Should your sustainability claim need to withstand a procurement audit, we would be pleased to talk it through with you in person or over the phone.

How modifying or embarking on happens

Contact us with a summary of what you need packed, your location in Aylesbury, the quantity required, and whether we should follow an existing supplier.

Make use of our free samples service to request a sample when trialling new products or checking quality before placing a larger order.

Sign off on the proof after our team has created the artwork, matched any existing spec and verified pricing in writing.

Manufacturing and delivery usually take two to three weeks, while the majority of UK and Aylesbury addresses get their orders within one to two working days following dispatch.

Place another order when required through the same named contact, with the same specification held on file.

Ask for a complimentary quote from a Aylesbury packaging provider right now

Discover your ideal packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current specification or a sample of the existing box, allowing us to quote directly against it instead of starting from a blank page.

Beginning from the outset works just as well.

Tell us what you plan to pack and the amount needed, either by phone or by putting together a design with our online tool before placing your order. We will then send a prompt written quotation, with no obligation to proceed.

Your initial order includes a no-cost sample, and so does the day an existing account moves to us. No matter which option you select, the person putting together your quotation will still be looking after your account in two years’ time.

We ship throughout the UK directly to Aylesbury from the same Irvine factory, wherever your business is situated.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD