UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Bilston

Custom Pack Studio is a UK manufacturer of custom boxes, mailers and packaging supplies to Bilston businesses, made at our own factory in Irvine. We partner with food and drink, cosmetics, jewellery and e-commerce brands, crafting every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Bilston

From a single sample to a complete packaging range for a continuing account, one factory and team handle every requirement.

We retain your artwork files on file, see that colour matching remains consistent from the first order to the tenth, and advise you candidly when a deadline is especially demanding.

A single representative oversees your request, manufacturing and delivery, from the initial sample to a reorder two years later. Because they remain involved, the specification stays unchanged.

Looking for a packaging supplier designed to grow alongside your business? Call the welcoming team at Custom Pack Studio today!

How differences come about if packaging becomes an sustained distributor association

A first order largely evaluates the box itself: whether it is the right fit, prints correctly and arrives as scheduled.

A supplier relationship matters on order six, when the same product requires the same colour and fit, without you having to explain the specification again from the beginning.

We oversee board stock and ink mixing in our own factory, ensuring colour and wall thickness stay consistent from your first order to every reorder.

The person putting together your quotation is also the one who operates your job on the press.

Should any aspect of a reorder require clarification, you can talk to them directly and receive a straightforward answer.

Reasons Bilston businesses choose Our packaging solutions

Zero minimum buy on all items.

We place no minimum order requirement on anything we produce, meaning one sample and a five hundred unit reorder follow the same process.

We do not require a minimum order volume, and we don’t add an extra charge solely because your order is small.

This shows we develop in step with your Bilston company.

When you are prepared to develop your business or extend your product range, we will assist you during every stage of your journey.

Just one exclusive point of contact, from inquiry to delivery

One assigned contact manages your account from initial enquiry through to delivery and knows your specification when you are next ready to reorder.

You are never passed between departments, or required to repeat the details of the job to a different person whenever you get in touch.

Decades of in-house manufacturing

Our parent company, KennedySmith (Press) Ltd, has operated presses in the UK from 1997.

This history means the board and ink suppliers supporting your order are long-established partners, built over decades rather than newly sourced for each individual job.

Because we prepare ink and keep board stock in house, colour matching never depends on a third party printer interpreting your brief.

The sample you sign off on is the same as what leaves the production facility.

Shipping bespoke to your Bilston business

No matter where your business calls home across the country, we deliver from one sample to a full pallet.

Every delivery is collected from the same Irvine factory according to a single consistent schedule, whatever the size of the order or delivery destination in Bilston.

Whether you require one box couriered for approval or several pallets arranged around a launch date, the same logistics process handles everything, ensuring delivery remains unchanged as the order expands.

Bespoke layouts made around your offering

Certain products do not sit within a conventional box.

When yours has an uncommon shape or difficult dimensions, we engineer the structure to accommodate it. Components needing separation during transit receive the same consideration, being built into the structure instead of being added at a later stage.

Our design specialists reviews your actual product rather than using only a specification sheet. An initial sample verifies fit and function before production in full starts.

If the die cut needs adjusting, we make the necessary changes and send a second sample instead of creating an unusable batch.

Luminae Packaging - Custom Pack Studio

Packaging items from Custom Pack Studio

Every item of packaging in our collection is made at our own site, ensuring that the finish selected from a sample is precisely the finish supplied for an order of five hundred.

Whether it’s custom packaging for a specific product line or the accessories that complete an order, everything is produced on one production line.

Cartons and boxes

Reverse tuck end cartons and crash lock boxes suit a wide range of retail and product packaging needs, with every panel printed to keep your branding visible wherever the container sits on a shelf.

For jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid does a lot of the selling before it is even opened.

The quality of the board material and precision of the die cutting are just as important as the print itself.

Paperboard mailers plus dispatch packaging

Postal mailer boxes are produced to suit your product’s dimensions, helping to reduce void fill and preventing the damage a ill-fitting box can cause during transit.

When heavier items begin their journey, full colour corrugated cardboard boxes and shipping cartons protect them, while printed inserts softly cushion everything inside.

A gusseted box expands to hold multiple items in a single order, making it a suitable choice for subscription boxes or bundle deals whose contents change each month.

Parceling adapted to the industry

Our high-quality packaging is meticulously designed to protect products across a wide range of industries.

Catering packaging provisions

We have BRC Global Packaging certification at High Hygiene level, which is usually the first thing food packaging customers ask about, from smaller bakeries to wholesale suppliers moving into retail.

Packaging for food and beverages must meet the strictest standards of every category we supply, because safety during product contact comes before appearance.

Luxury field

For jewellery and cosmetics, a fitted insert or foam cavity secures each product safely during transit, while finishes such as foil stamping or soft touch lamination complement the contents.

We support you in creating packaging that enhances your goods, adding a premium feel for your business.

bottle packaging scotland

Postal boxes for internet retailers

A crushed mailer frequently leads to a return or refund request, making robust packaging necessary for e commerce brands that need boxes to cope with the courier network and arrive intact.

Additionally, bespoke packaging makes the opening of your order memorable.

Turning an opening into customer loyalty and, on occasion, free online advertising.

Preserving every reorder consistently

A reorder adheres to the same procedure as a first order, using the same designated contact and proofing process, with board and ink sourced from the same suppliers as before.

As order quantities increase, the unit price falls, with savings already included in the pricing, leaving no discount code to remember.

The same rates covers twenty boxes, a few thousand replenished during a quarter, or a pallet arranged for bulk delivery.

Even when ordering again a matched item from another supplier, we perform the same proofing and quality checks needed for a completely new design.

Nothing gets approved automatically just because it resembles something you already had!

Green procurement from our renowned packaging site

Every box we produce remains 100% recyclable, helping to reduce plastic and landfill waste.

We will not add laminate solely for a glossy finish if doing so makes a box harder to recycle, whilst reducing single use plastic and EPS foam throughout the range.

If you require a sustainability claim to withstand procurement audit scrutiny, we would be delighted to discuss it with you face to face or over the telephone.

How swapping or starting operates

Please contact us with an general description of what you need to pack, your location in Bilston, the quantity required, and whether we need to replicate an existing supplier.

If you are evaluating new products or would like to evaluate their quality before placing a full order, you can request a sample via our complimentary samples service.

Approve the proof after our team has created the artwork, checked against any existing spec and confirmed pricing in writing.

Manufacturing and delivery generally take two to three weeks. Most UK and Bilston addresses get their orders within one to two working days of being dispatched.

Place a repeat order as required through that same named contact, using the specification on file.

Obtain a free quote today from a Bilston packaging distributor

Explore your perfect packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current specification or a sample of the existing box, allowing us to quote directly against it instead of starting from a blank page.

Starting from scratch can be equally effective.

Contact us to share what you are packing and the quantity required over the phone, or create a design using our online design tool before ordering. We will provide a timely written quote, with no obligation to proceed.

A sample is free with a initial order, and again on the day an existing account transfers to us. In both cases, the person giving the quotation will still be looking after your account in two years’ time.

We ship throughout the UK directly to Bilston from the same Irvine factory, wherever your business is located.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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Contact Scotland's packaging experts today!
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    2 Brewster Pl, Irvine KA11 5DD