From one sample to a complete packaging range for a long-term account, one factory and team manage every requirement.
We hold on to your artwork, match your colours as accurately on the tenth reorder as on the first, and tell you frankly when a deadline is challenging.
From your first sample to a reorder two years later, one dedicated contact manages your enquiry, production and delivery. The specification stays the same because the same person remains at the helm.
Searching for a packaging supplier designed to grow alongside your business? Speak to the helpful team at Custom Pack Studio today!
Which changes take place when packaging becomes a ongoing supplier alliance with Borehamwood?
A first order is primarily about the box in question: will it fit, print well and arrive on time?
A supplier relationship demonstrates its value on the sixth order, when an matching product calls for matching colour and fit, without making you restate the specification from the beginning.
We oversee board stock and ink mixing in our own factory, helping to ensure colour and wall thickness remain consistent from your first order through all subsequent reorders.
The individual pricing your job also runs it on the press.
If anything about a reorder requires clarification, contact them directly for a straightforward, honest response.
Why Borehamwood-based businesses opt for our packaging options
Zero minimum order on every item
We do not impose minimum quantities per order on any products we make, so one sample and a five hundred unit reorder go through precisely the same process.
We do not need a minimum volume before taking on your work, nor do we add an additional charge simply because the order is small.
This means, we grow alongside your Borehamwood enterprise.
As soon as you are ready to develop your business or product line, we will be right beside you throughout each stage of your journey!
A dedicated dedicated contact, from enquiry to final delivery
The same person continues to be responsible for your account from initial enquiry to delivery, already acquainted with your specifications when you come to reorder.
You will not be transferred between departments or made to explain the job again to someone new whenever you call.
Decades of internal manufacturing
Our wider company, KennedySmith (Press) Ltd, has operated printing presses in the UK from 1997.
This history helps ensure that the board and ink suppliers supporting your order are trusted relationships cultivated over decades, rather than sourced anew for each individual job.
Since we produce our own ink and keep board stock, colour matching doesn’t rely on a third party printer interpreting your brief.
The proof you accept is precisely what leaves the factory.
Delivery crafted around your Borehamwood enterprise
We deliver throughout the country, wherever your business is located, whether you want one sample or a complete pallet.
Our delivery service collects from the same facility in Irvine following a consistent schedule, regardless of the size of the order or location within Borehamwood.
Whether you need one box sent for approval or several pallets arranged around a launch date, the same logistics process handles everything, ensuring delivery remains unchanged as the order expands.
Custom designs developed to suit your product
Not each product is suitable to a regular box.
If yours has an irregular shape or challenging dimensions, we plan the structure to fit it perfectly. Components that require separation during transit receive the same careful treatment, built into the structure from the start rather than being added afterwards.
Our design team assesses your actual product rather than relying solely on a specification sheet. An initial sample checks fit and function before full production begins.
If the die cut requires adjustment, we amend it and send a second sample rather than making a batch that is not suitable.

Packaging goods by Tailored Pack Studio
Every item of packaging in our collection is produced within our own factory, ensuring the finish signed off on your sample is exactly the finish delivered with an order of five hundred.
Whether it’s custom packaging for a specific product line or the accessories that finish an order, everything is produced on one production line.
Cartons and packages
Reverse tuck end cartons and crash lock boxes suit many retail and packaging demands. Printing extends across every panel, helping ensure the branding remains visible whatever way the container sits on a shelf.
When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid begins selling the product prior to being opened.
Here, good-quality board and an exact die cut are equally important as the printing itself.
Paperboard mailers & delivery packaging
Postal mailer boxes are made to match your product’s dimensions, helping to reduce void fill and helping to prevent the damage a poorly fitted box can cause in transit.
For bigger or heavier items, we create corrugated cardboard boxes and shipping cartons in full colour, while printed inserts offer cushioning for the contents.
A gusseted box expands to hold multiple items in a single order, making it suitable for subscription boxes or bundle deals whose contents change each month.
Packing solutions for any industry
Our high-quality packaging is ideally suited to varied products across numerous industries.
Meal packaging supplies
We maintain BRC Global Packaging certification at High Hygiene level, often serving as the first assurance our food packaging customers seek, from independent bakeries to wholesale suppliers moving into retail.
Food and drink packaging meets our most rigorous requirements, because product-contact safety is more important than the box’s appearance.
High-end market
When jewellery and cosmetics travel, a fitted insert or foam cavity holds each product securely, while finishes such as foil stamping or soft touch lamination echo what lies within.
We produce packaging designs that complement your products, providing your brand a noticeably luxurious feel.

Postal lockers alongside online shopping brands
When a mailer arrives at its destination crushed, it typically suggests a return or refund request, leaving online brands needing packaging sturdy enough to emerge whole from the delivery network.
What’s in addition, bespoke packaging transforms opening your order into a lasting unboxing experience!
Converting an opening into lasting customer loyalty and, on occasion, complimentary online advertising.
Keeping every reorganisation continuously
Your repeat order is given exactly the same treatment as your first order. That means the same named contact, identical proofing process, and board and ink supplied by the same suppliers as before.
The price per unit falls as the quantity ordered rises, with those savings already incorporated in the pricing rather than relying on a discount code you need to remember to use.
The same pricing structure is applicable to twenty boxes, several thousand restocked during a quarter, and even a pallet prepared for bulk delivery.
Even a matched reorder from a different supplier is given identical proofing and quality checks as an entirely new design.
Nothing passes simply because it is similar to something you already possessed.
Environmentally responsible sourcing from our top packaging plant
Each box we produce remains 100% recyclable, helping to reduce plastic and landfill waste.
We won’t add laminate only for a glossy finish if it makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam across the range.
If a sustainability statement require scrutiny during a procurement audit, we would be delighted to discuss it with you either face to face or by telephone.
How adapting or initiating works
Please get in touch with us with an approximate outline of what you need to pack, your location in Borehamwood, the quantity required, and whether an existing supplier must be matched.
Order a sample through our free samples service when testing new products or checking quality before placing a full order.
Authorise the proof after our team finishes the artwork, matches any existing specification and verifies the pricing in writing.
Manufacturing and delivery generally require two to three weeks, while most UK and Borehamwood addresses get their orders within one to two working days after dispatch.
Place a repeat order when necessary through the same named contact, using the specification on file.
Request a free quotation now from a Borehamwood packaging distributor
Explore your suitable packaging solution with Custom Pack Studio today.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send your current specification or an existing box sample, allowing us to quote directly rather than begin with a blank page.
Beginning again is just as successful.
Let us know what you plan to pack and the amount needed, either over the phone or by creating a design with our online tool before placing your order. We will then send a swift written quotation, with no obligation to proceed.
Your initial sample is free, and it is also provided at no cost when an existing account moves over to us. In both cases, the person providing your quotation will still be the same person managing your account in two years.
No matter what your business location, we deliver throughout the UK directly to Borehamwood from our Irvine factory.



























