UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Borehamwood

Custom Pack Studio is a UK supplier of custom boxes, mailers and packaging supplies to Borehamwood businesses, produced at our own factory in Irvine. We work with food & drink, cosmetics, jewellery, e-commerce brands, tailoring every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Borehamwood

From one sample to a complete packaging range for a long-term account, one factory and team manage every requirement.

We hold on to your artwork, match your colours as accurately on the tenth reorder as on the first, and tell you frankly when a deadline is challenging.

From your first sample to a reorder two years later, one dedicated contact manages your enquiry, production and delivery. The specification stays the same because the same person remains at the helm.

Searching for a packaging supplier designed to grow alongside your business? Speak to the helpful team at Custom Pack Studio today!

Which changes take place when packaging becomes a ongoing supplier alliance with Borehamwood?

A first order is primarily about the box in question: will it fit, print well and arrive on time?

A supplier relationship demonstrates its value on the sixth order, when an matching product calls for matching colour and fit, without making you restate the specification from the beginning.

We oversee board stock and ink mixing in our own factory, helping to ensure colour and wall thickness remain consistent from your first order through all subsequent reorders.

The individual pricing your job also runs it on the press.

If anything about a reorder requires clarification, contact them directly for a straightforward, honest response.

Why Borehamwood-based businesses opt for our packaging options

Zero minimum order on every item

We do not impose minimum quantities per order on any products we make, so one sample and a five hundred unit reorder go through precisely the same process.

We do not need a minimum volume before taking on your work, nor do we add an additional charge simply because the order is small.

This means, we grow alongside your Borehamwood enterprise.

As soon as you are ready to develop your business or product line, we will be right beside you throughout each stage of your journey!

A dedicated dedicated contact, from enquiry to final delivery

The same person continues to be responsible for your account from initial enquiry to delivery, already acquainted with your specifications when you come to reorder.

You will not be transferred between departments or made to explain the job again to someone new whenever you call.

Decades of internal manufacturing

Our wider company, KennedySmith (Press) Ltd, has operated printing presses in the UK from 1997.

This history helps ensure that the board and ink suppliers supporting your order are trusted relationships cultivated over decades, rather than sourced anew for each individual job.

Since we produce our own ink and keep board stock, colour matching doesn’t rely on a third party printer interpreting your brief.

The proof you accept is precisely what leaves the factory.

Delivery crafted around your Borehamwood enterprise

We deliver throughout the country, wherever your business is located, whether you want one sample or a complete pallet.

Our delivery service collects from the same facility in Irvine following a consistent schedule, regardless of the size of the order or location within Borehamwood.

Whether you need one box sent for approval or several pallets arranged around a launch date, the same logistics process handles everything, ensuring delivery remains unchanged as the order expands.

Custom designs developed to suit your product

Not each product is suitable to a regular box.

If yours has an irregular shape or challenging dimensions, we plan the structure to fit it perfectly. Components that require separation during transit receive the same careful treatment, built into the structure from the start rather than being added afterwards.

Our design team assesses your actual product rather than relying solely on a specification sheet. An initial sample checks fit and function before full production begins.

If the die cut requires adjustment, we amend it and send a second sample rather than making a batch that is not suitable.

Luminae Packaging - Custom Pack Studio

Packaging goods by Tailored Pack Studio

Every item of packaging in our collection is produced within our own factory, ensuring the finish signed off on your sample is exactly the finish delivered with an order of five hundred.

Whether it’s custom packaging for a specific product line or the accessories that finish an order, everything is produced on one production line.

Cartons and packages

Reverse tuck end cartons and crash lock boxes suit many retail and packaging demands. Printing extends across every panel, helping ensure the branding remains visible whatever way the container sits on a shelf.

When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid begins selling the product prior to being opened.

Here, good-quality board and an exact die cut are equally important as the printing itself.

Paperboard mailers & delivery packaging

Postal mailer boxes are made to match your product’s dimensions, helping to reduce void fill and helping to prevent the damage a poorly fitted box can cause in transit.

For bigger or heavier items, we create corrugated cardboard boxes and shipping cartons in full colour, while printed inserts offer cushioning for the contents.

A gusseted box expands to hold multiple items in a single order, making it suitable for subscription boxes or bundle deals whose contents change each month.

Packing solutions for any industry

Our high-quality packaging is ideally suited to varied products across numerous industries.

Meal packaging supplies

We maintain BRC Global Packaging certification at High Hygiene level, often serving as the first assurance our food packaging customers seek, from independent bakeries to wholesale suppliers moving into retail.

Food and drink packaging meets our most rigorous requirements, because product-contact safety is more important than the box’s appearance.

High-end market

When jewellery and cosmetics travel, a fitted insert or foam cavity holds each product securely, while finishes such as foil stamping or soft touch lamination echo what lies within.

We produce packaging designs that complement your products, providing your brand a noticeably luxurious feel.

bottle packaging scotland

Postal lockers alongside online shopping brands

When a mailer arrives at its destination crushed, it typically suggests a return or refund request, leaving online brands needing packaging sturdy enough to emerge whole from the delivery network.

What’s in addition, bespoke packaging transforms opening your order into a lasting unboxing experience!

Converting an opening into lasting customer loyalty and, on occasion, complimentary online advertising.

Keeping every reorganisation continuously

Your repeat order is given exactly the same treatment as your first order. That means the same named contact, identical proofing process, and board and ink supplied by the same suppliers as before.

The price per unit falls as the quantity ordered rises, with those savings already incorporated in the pricing rather than relying on a discount code you need to remember to use.

The same pricing structure is applicable to twenty boxes, several thousand restocked during a quarter, and even a pallet prepared for bulk delivery.

Even a matched reorder from a different supplier is given identical proofing and quality checks as an entirely new design.

Nothing passes simply because it is similar to something you already possessed.

Environmentally responsible sourcing from our top packaging plant

Each box we produce remains 100% recyclable, helping to reduce plastic and landfill waste.

We won’t add laminate only for a glossy finish if it makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam across the range.

If a sustainability statement require scrutiny during a procurement audit, we would be delighted to discuss it with you either face to face or by telephone.

How adapting or initiating works

Please get in touch with us with an approximate outline of what you need to pack, your location in Borehamwood, the quantity required, and whether an existing supplier must be matched.

Order a sample through our free samples service when testing new products or checking quality before placing a full order.

Authorise the proof after our team finishes the artwork, matches any existing specification and verifies the pricing in writing.

Manufacturing and delivery generally require two to three weeks, while most UK and Borehamwood addresses get their orders within one to two working days after dispatch.

Place a repeat order when necessary through the same named contact, using the specification on file.

Request a free quotation now from a Borehamwood packaging distributor

Explore your suitable packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send your current specification or an existing box sample, allowing us to quote directly rather than begin with a blank page.

Beginning again is just as successful.

Let us know what you plan to pack and the amount needed, either over the phone or by creating a design with our online tool before placing your order. We will then send a swift written quotation, with no obligation to proceed.

Your initial sample is free, and it is also provided at no cost when an existing account moves over to us. In both cases, the person providing your quotation will still be the same person managing your account in two years.

No matter what your business location, we deliver throughout the UK directly to Borehamwood from our Irvine factory.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD