Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team oversee the entire process.
Your artwork stays safely with us, your colours stay accurate from the first order through the tenth, and we communicate clearly whenever a deadline leaves little room to spare.
A single named contact oversees your enquiry, production and delivery, from the first sample to a reorder after two years. The specification stays consistent because the same person is still responsible.
For a packaging supplier designed to grow alongside your business, speak to the friendly team at Custom Pack Studio today.
How do modifications arise when packing becomes an ongoing supplier relationship with Burntwood
An first order largely concerns the box itself, including whether it fits, prints well, and arrives on schedule.
A supplier relationship matters on order six, when the same product requires the same colour and fit, without you needing to explain the specification again from the start.
We handle board stock and ink mixing in our own factory, ensuring colour and wall thickness remain uniform from your initial order through all later reorders.
The individual who puts together your quotation also oversees its production on the press.
If anything about a reorder requires clarification, contact them directly for a clear, genuine answer.
Here’s Why Burntwood businesses choose Our packing services
No minimum order on every item
We do not impose minimum order quantities on anything we produce, so one sample and a five hundred unit reorder are handled through exactly the same process.
We do not need a minimum volume to accept your job, and small orders never incur an additional charge.
In turn, we grow together with your Burntwood business.
When you are ready to grow your business or product line, we will be right beside you throughout every step of your journey!
One single assigned contact throughout enquiry until delivery
The same designated contact looks after your account from initial enquiry through to delivery, already knowing your specification when you are ready to order again.
You are never moved between departments or asked to explain the job again to a new member of the team whenever you telephone.
Several years of in-house manufacturing
Our parent company, KennedySmith (Press) Ltd, has been operating presses in the UK since 1997.
That history shows the board and ink suppliers helping with your order embody relationships built over decades, rather than sources newly found for each distinct commission.
As we mix ink and hold board stock in house, colour matching does not rely on a third party printer interpreting your brief.
The factory produces precisely what appears on the approved proof.
Distribution shaped around your Burntwood business
Wherever your business is based in the country, we send out everything from one sample to a full pallet!
Our delivery service collects each order from the same Irvine factory according to the same schedule, regardless of its size or destination in Burntwood.
Whether a lone box requires couriering for approval or several pallets must arrive for a launch date, one logistics process handles both, ensuring delivery remains reliable as orders expand.
Made-to-order styles developed for your product.
Some products cannot be accommodated within a standard box.
If your item has an atypical shape or difficult dimension, we design the structure to fit it precisely. Components that need separating during transit are integrated into the structure, rather than added subsequently.
Our design specialists reviews your actual product rather than using only a specification sheet. An initial sample checks fit and function before full production gets under way.
If the die cut requires adjustment, we make the necessary changes and send a second sample instead of creating an unusable batch.

Wrapping goods from Custom Pack Atelier
All packaging in our range is made at our own site, ensuring the finish accepted on your sample is consistent with that supplied in an order of five hundred.
Whether it’s custom packaging for a sole product line or the accessories that complete an order, it is all produced on one production line.
Containers and boxes
Reverse tuck end cartons and crash lock boxes are suitable for a diverse range of retail and product packaging, with printing on every panel to help keep your branding visible regardless of how the container is arranged on a shelf.
For jewellery and gifting, a rigid box with magnetic closure or a foil stamped lid starts presenting the product before it is even opened!
The quality of the board material and the precision of the die cut are equally important as the print itself.
Corrugated postage mailers and delivery packaging
Postal mailer boxes are made to your product’s dimensions, cutting down on void fill and helping to prevent the damage an inadequately fitting box can cause in transit.
For weightier or more sizeable items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts shield and cushion their contents.
A gusseted box opens out to hold multiple items in one order, making it well suited for a subscription box or bundle deal whose contents change each month.
Packaging for your particular area
Our premium packaging is ideally suited to a wide range of products across numerous industries.
Cuisine packaging essentials
We hold BRC Global Packaging certification at High Hygiene level, which is usually the first thing food packaging customers enquire about, from small bakeries to wholesale suppliers expanding into retail.
Food and drink packaging faces our strictest requirements, because safety when touching the product is more important than the box’s appearance.
Top-Tier end sector
For jewellery and cosmetics, a fitted insert or foam cavity keeps each product firmly during transit, while finishes such as foil stamping or soft touch lamination reflect the contents.
We design packaging that elevates your items and provides your brand a high-end feel.

Letter box and ecommerce brands
When a mailer arrives at its destination crushed, it typically signals a request for a return or refund, leaving online brands needing packaging durable enough to emerge whole from the courier system.
Moreover, custom-made packaging turns opening the parcel into a lasting unboxing experience.
Transforming an opening into loyalty from customers and, sometimes, free online advertising!
Maintaining every reshuffle reliably
A reorder follows the same procedure as a initial order, using the same designated contact and proofing process, with board and ink obtained from the same suppliers as before.
As your order increases in size, the per-unit price falls, with the saving built into the pricing rather than relying on a discount code.
The same price structure covers twenty boxes, a few thousand replenished during a quarter, or a pallet arranged for large-volume delivery.
A matching reorder supplied by another supplier undergoes identical proofing and quality checks as a entirely new design.
Nothing gets through just because it resembles something you already possessed.
Green sourcing from our top packaging site
Every box we produce is completely recyclable, helping to reduce plastic and landfill waste.
We will not introduce laminate just for a shiny finish if it makes a box harder to recycle, and we are reducing our use of single use plastic and EPS foam across the range.
Should your sustainability claim need to withstand a procurement audit, we would be delighted to discuss it with you in person or over the phone.
How adjusting or commencing tasks
Please contact us with an approximate outline of the items you need packed, where you are based in Burntwood, the quantity required, and whether an existing supplier needs to be matched.
If you are evaluating new products or want to assess their quality before placing a complete order, you can ask for a sample via our complimentary samples service.
Approve the proof after our team has created the artwork, aligned it with any existing specification, and verified the pricing in writing.
Production and delivery generally take two to three weeks. The majority of UK and Burntwood addresses receive their orders within one to two working days of being dispatched.
As required, place a repeat order through the same named contact using the same specification held on file.
Receive a no-cost quote from a Burntwood packaging supplier now.
Discover the perfect packaging solution with Custom Pack Studio today.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send your current specification or an existing box sample, allowing us to quote directly rather than begin with a blank page.
Starting at the beginning is equally effective.
Contact us to share what you are packing and the quantity required over the phone, or start a design using our online design tool before ordering. We will provide a timely written quote, with no obligation to continue.
A no-cost sample comes with your first order, and again when an existing account transfers to us. Even better, whoever puts together your quotation will be the same person looking after your account two years later.
From our Irvine facility, we ship directly across the UK to Burntwood, wherever your business is located.



























