UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Chafford Hundred

Custom Pack Studio is a UK supplier of custom boxes, mailers, and packaging supplies to Chafford Hundred businesses, produced at our own factory in Irvine. We partner with food & drink, cosmetics, jewellery and e-commerce brands, crafting every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Chafford Hundred

Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team handle it all.

We keep your artwork in our records, reproduce colours on your tenth reorder as accurately as on the first, and communicate clearly when deadlines are tight.

One sole contact oversees your enquiry, production and delivery, from the initial sample to a reorder after two years. The specification stays consistent because the same person oversees everything!

For a packaging supplier created to develop with your business, call the helpful team at Custom Pack Studio today.

Which alterations come about once packaging becomes an continuous provider relationship

Once that first order comes in, attention turns to the box: its fit, its print quality, and whether it gets to you on time.

A supplier relationship matters on order six, when the same product needs the same colour and fit, without you needing to explain the specification again from the beginning.

We oversee board stock and ink mixing in our own factory, helping to ensure colour and wall thickness stay uniform from your first order to every reorder.

The person pricing your job also runs it on the press.

Any questions about a reorder go directly to them for a straightforward, genuine answer.

Why Chafford Hundred firms go for the packaging offerings

No minimum quantity on everything.

There’s no minimum order requirement for any item we produce, so a single sample or a repeat order of five hundred units goes through exactly the same process!

We do not need a minimum volume to accept your job, and small orders never incur an additional charge.

This means we develop alongside your Chafford Hundred business.

When the time comes to expand your business or product line, we will help you throughout the process.

A designated contact beginning at enquiry to delivery

One assigned contact handles your account from enquiry to delivery and understands your specification when you are ready to reorder.

You are never moved between departments or required to outline the job again to a new member of the team whenever you telephone.

Years of in-house manufacturing

Our parent company, KennedySmith (Press) Ltd, has been operating presses in the UK since 1997.

That history means the board and ink suppliers supporting your order are reliable partners developed over decades, rather than new sources found for every incoming job.

As we prepare ink and keep board stock in house, colour matching does not rely on a third party printer interpreting your brief.

The plant produces exactly what is shown on the approved proof.

Delivery designed around your Chafford Hundred business

Wherever your business calls its base across the country, we supply from one sample to a full pallet.

Every delivery is collected from the same Irvine factory according to a single consistent schedule, whatever the order size or delivery destination in Chafford Hundred.

Whether you need a single box provided for approval or a number of pallets scheduled for a launch date, a single logistics process covers both, ensuring delivery stays consistent as the order grows.

Tailor Made Designs Built Around Your Offering

Some products cannot be accommodated within a standard box.

When yours has an uncommon shape or awkward dimensions, we engineer the structure to work around it. Components needing separation during transit receive the same consideration, being built into the structure instead of being added at a later stage.

Our design team evaluates your actual product rather than using only a specification sheet. An initial sample verifies fit and function before production in full gets under way.

If the die cut needs altering, we adjust it and send a second sample rather than making an unsuitable batch.

Luminae Packaging - Custom Pack Studio

Packing items by Bespoke Pack Studio

Every item of packaging in our selection is made at our own facility, which ensures that the finish agreed from a sample is identically the finish supplied for an order of five hundred.

Whether it is custom packaging for a single product line or the accessories that finish an order, everything is produced on one production line.

Containers and containers

Reverse tuck end cartons and crash lock boxes serve a wide range of retail and product packaging needs, with branding printed on every panel so it stays visible wherever the container is placed on the shelf.

When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid does much of the selling before it is even opened.

The quality of the board material and accuracy of the die cutting are equally important as the print itself.

Paperboard mailers and shipping packaging

Postal mailer boxes are produced to suit your product’s dimensions, reducing void fill and helping to prevent the damage a poorly fitted box can cause during transit.

For bulkier or bigger items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts protect and cushion their contents.

A gusseted box opens out to accommodate multiple items in one order, making it appropriate for a subscription box or bundle deal whose contents differ each month.

Parceling tailored to any industry

Our high-quality packaging is well suited to diverse products across numerous industries.

Edible wrapping equipment

We hold BRC Global Packaging certification at High Hygiene level, which is often the first assurance our food packaging customers look for, from independent bakeries to wholesale suppliers expanding into retail.

Food and drink packaging is subject to our highest requirements, because safety during contact with the product is more important than the box’s appearance.

Upscale market

For jewellery and cosmetics, a shaped insert or foam recess helps prevent movement while in transit, while foil stamping or soft touch lamination reflects the product within.

We support you in designing packaging that enhances your products, creating a upmarket feel for your company.

bottle packaging scotland

Mail box alongside internet retail companies

When a mailer is delivered crushed, it often results in a return or refund request, making robust packaging necessary for ecommerce brands managing courier networks.

What’s moreover, bespoke packaging turns opening your order into a lasting unboxing experience!

Transforming an opening into customer loyalty and, at times, complimentary online advertising.

Ensuring every re-arrangement in line

We process each reorder precisely as we do a first order, using the same designated contact, unchanged proofing procedure, and board and ink from the suppliers used before.

Larger orders reduce the unit cost, with the reduction included in the stated price instead of requiring a discount code to be applied.

This price structure is applicable whether you require twenty boxes, several thousand restocked within a quarter, or a pallet secured for bulk delivery.

Even a matched reorder from a different supplier is given the same proofing and quality checks as those applied to an completely new design.

Nothing is approved entirely because it is created to look like something you already had.

Eco-friendly procurement from our foremost packaging plant

Every box we manufacture is entirely recyclable, helping to reduce both plastic waste and waste sent to landfill.

We will not add laminate only to create a glossy finish if this makes a box more difficult to recycle, and we are discontinuing single use plastic and EPS foam throughout the range.

If you need a sustainability claim to withstand procurement audit scrutiny, we would be pleased to discuss it with you in person or by telephone.

How adjusting or beginning functions

Reach out to us with an approximate description of what you need to package, your whereabouts in Chafford Hundred, the required quantity, and whether we need to match an existing supplier.

When you are considering new products or simply wish to check their quality before placing a full order, ask for a sample through our free samples service.

Sign off on the proof after our team has produced the artwork, checked it against any existing specification and verified the pricing in writing.

Production and delivery normally take two to three weeks, while most UK and Chafford Hundred addresses receive deliveries within one to two working days following dispatch.

When necessary, place another order through the same named contact, using the specification already held on file.

Request your free quote from a Chafford Hundred packaging provider immediately

Find your perfect packaging solution with Custom Pack Studio now.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send us your current specification or a sample of the existing box, allowing us to quote directly against it rather than beginning with a blank page.

Beginning from the very start is equally effective.

Share an approximate description of your packing needs and how many you need by telephone, or begin the design process with our online design tool before ordering. We will quickly provide a written quotation, with no obligation to proceed.

A sample is complimentary with a initial order, and again on the day an existing account moves over to us. In both cases, the person providing the quotation will still be looking after your account in two years’ time.

From our Irvine factory, we send directly across the UK to Chafford Hundred, wherever your business is based.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD