Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team handle it all.
We keep your artwork in our records, reproduce colours on your tenth reorder as accurately as on the first, and communicate clearly when deadlines are tight.
One sole contact oversees your enquiry, production and delivery, from the initial sample to a reorder after two years. The specification stays consistent because the same person oversees everything!
For a packaging supplier created to develop with your business, call the helpful team at Custom Pack Studio today.
Which alterations come about once packaging becomes an continuous provider relationship
Once that first order comes in, attention turns to the box: its fit, its print quality, and whether it gets to you on time.
A supplier relationship matters on order six, when the same product needs the same colour and fit, without you needing to explain the specification again from the beginning.
We oversee board stock and ink mixing in our own factory, helping to ensure colour and wall thickness stay uniform from your first order to every reorder.
The person pricing your job also runs it on the press.
Any questions about a reorder go directly to them for a straightforward, genuine answer.
Why Chafford Hundred firms go for the packaging offerings
No minimum quantity on everything.
There’s no minimum order requirement for any item we produce, so a single sample or a repeat order of five hundred units goes through exactly the same process!
We do not need a minimum volume to accept your job, and small orders never incur an additional charge.
This means we develop alongside your Chafford Hundred business.
When the time comes to expand your business or product line, we will help you throughout the process.
A designated contact beginning at enquiry to delivery
One assigned contact handles your account from enquiry to delivery and understands your specification when you are ready to reorder.
You are never moved between departments or required to outline the job again to a new member of the team whenever you telephone.
Years of in-house manufacturing
Our parent company, KennedySmith (Press) Ltd, has been operating presses in the UK since 1997.
That history means the board and ink suppliers supporting your order are reliable partners developed over decades, rather than new sources found for every incoming job.
As we prepare ink and keep board stock in house, colour matching does not rely on a third party printer interpreting your brief.
The plant produces exactly what is shown on the approved proof.
Delivery designed around your Chafford Hundred business
Wherever your business calls its base across the country, we supply from one sample to a full pallet.
Every delivery is collected from the same Irvine factory according to a single consistent schedule, whatever the order size or delivery destination in Chafford Hundred.
Whether you need a single box provided for approval or a number of pallets scheduled for a launch date, a single logistics process covers both, ensuring delivery stays consistent as the order grows.
Tailor Made Designs Built Around Your Offering
Some products cannot be accommodated within a standard box.
When yours has an uncommon shape or awkward dimensions, we engineer the structure to work around it. Components needing separation during transit receive the same consideration, being built into the structure instead of being added at a later stage.
Our design team evaluates your actual product rather than using only a specification sheet. An initial sample verifies fit and function before production in full gets under way.
If the die cut needs altering, we adjust it and send a second sample rather than making an unsuitable batch.

Packing items by Bespoke Pack Studio
Every item of packaging in our selection is made at our own facility, which ensures that the finish agreed from a sample is identically the finish supplied for an order of five hundred.
Whether it is custom packaging for a single product line or the accessories that finish an order, everything is produced on one production line.
Containers and containers
Reverse tuck end cartons and crash lock boxes serve a wide range of retail and product packaging needs, with branding printed on every panel so it stays visible wherever the container is placed on the shelf.
When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid does much of the selling before it is even opened.
The quality of the board material and accuracy of the die cutting are equally important as the print itself.
Paperboard mailers and shipping packaging
Postal mailer boxes are produced to suit your product’s dimensions, reducing void fill and helping to prevent the damage a poorly fitted box can cause during transit.
For bulkier or bigger items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts protect and cushion their contents.
A gusseted box opens out to accommodate multiple items in one order, making it appropriate for a subscription box or bundle deal whose contents differ each month.
Parceling tailored to any industry
Our high-quality packaging is well suited to diverse products across numerous industries.
Edible wrapping equipment
We hold BRC Global Packaging certification at High Hygiene level, which is often the first assurance our food packaging customers look for, from independent bakeries to wholesale suppliers expanding into retail.
Food and drink packaging is subject to our highest requirements, because safety during contact with the product is more important than the box’s appearance.
Upscale market
For jewellery and cosmetics, a shaped insert or foam recess helps prevent movement while in transit, while foil stamping or soft touch lamination reflects the product within.
We support you in designing packaging that enhances your products, creating a upmarket feel for your company.

Mail box alongside internet retail companies
When a mailer is delivered crushed, it often results in a return or refund request, making robust packaging necessary for ecommerce brands managing courier networks.
What’s moreover, bespoke packaging turns opening your order into a lasting unboxing experience!
Transforming an opening into customer loyalty and, at times, complimentary online advertising.
Ensuring every re-arrangement in line
We process each reorder precisely as we do a first order, using the same designated contact, unchanged proofing procedure, and board and ink from the suppliers used before.
Larger orders reduce the unit cost, with the reduction included in the stated price instead of requiring a discount code to be applied.
This price structure is applicable whether you require twenty boxes, several thousand restocked within a quarter, or a pallet secured for bulk delivery.
Even a matched reorder from a different supplier is given the same proofing and quality checks as those applied to an completely new design.
Nothing is approved entirely because it is created to look like something you already had.
Eco-friendly procurement from our foremost packaging plant
Every box we manufacture is entirely recyclable, helping to reduce both plastic waste and waste sent to landfill.
We will not add laminate only to create a glossy finish if this makes a box more difficult to recycle, and we are discontinuing single use plastic and EPS foam throughout the range.
If you need a sustainability claim to withstand procurement audit scrutiny, we would be pleased to discuss it with you in person or by telephone.
How adjusting or beginning functions
Reach out to us with an approximate description of what you need to package, your whereabouts in Chafford Hundred, the required quantity, and whether we need to match an existing supplier.
When you are considering new products or simply wish to check their quality before placing a full order, ask for a sample through our free samples service.
Sign off on the proof after our team has produced the artwork, checked it against any existing specification and verified the pricing in writing.
Production and delivery normally take two to three weeks, while most UK and Chafford Hundred addresses receive deliveries within one to two working days following dispatch.
When necessary, place another order through the same named contact, using the specification already held on file.
Request your free quote from a Chafford Hundred packaging provider immediately
Find your perfect packaging solution with Custom Pack Studio now.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send us your current specification or a sample of the existing box, allowing us to quote directly against it rather than beginning with a blank page.
Beginning from the very start is equally effective.
Share an approximate description of your packing needs and how many you need by telephone, or begin the design process with our online design tool before ordering. We will quickly provide a written quotation, with no obligation to proceed.
A sample is complimentary with a initial order, and again on the day an existing account moves over to us. In both cases, the person providing the quotation will still be looking after your account in two years’ time.
From our Irvine factory, we send directly across the UK to Chafford Hundred, wherever your business is based.



























