UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Chorley

Custom Pack Studio is a UK manufacturer of custom boxes, mailers and packaging supplies to Chorley businesses, produced at our own factory in Irvine. We work with food and drink, cosmetics, jewellery and e-commerce brands, crafting every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Chorley

Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, are handled by one factory and one dedicated team.

We hold your artwork in our records, reproduce colours on your tenth reorder as accurately as on the first, and be straightforward when time is short.

One sole contact manages your query, production and delivery, from the initial sample to a reorder after two years. The specification continues unchanged because the same person manages everything!

For a packaging supplier built to grow with your business, contact the friendly team at Custom Pack Studio now.

Which shifts take place when packaging turns into an long-term vendor connection

A first order mainly concerns the box itself: whether its dimensions are suitable, whether it prints effectively, and whether it is delivered punctually.

A solid supplier relationship demonstrates its worth on order six, when the same product requires the same colour and fit, without you needing to explain the specification from scratch.

We manage board stock and ink mixing in our own factory, ensuring colour and wall thickness stay uniform from your first order to every reorder.

The person quoting your job operates it on the press too!

Should a reorder require further explanation, they are the person to speak to directly for a straightforward, genuine answer.

Why Chorley-branded businesses opt for our packaging solutions

Zero minimum purchase on all item

We have no a minimum order for all items we produce, so a single sample and a reorder of five hundred units go through the same process.

We do not require a minimum volume to take on your job, and small orders never incur an additional charge.

This means that our progress is aligned with your Chorley business.

When you are ready to expand your business or product line, we will be right beside you throughout every step of your journey!

Sole dedicated contact, from question to completion

One dedicated contact oversees your account from enquiry right through to delivery and understands your requirements when you are ready to reorder.

You speak to one dedicated team, so you are not required to explain the job again to a different person when you call.

Years of domestic production

Our wider company, KennedySmith (Press) Ltd, has managed printing presses in the UK from 1997.

That history means the board and ink suppliers working on your order are trusted relationships developed over decades, not new sources identified for each incoming job.

As we ready the ink and maintain our own board stock, your colour match is not dependent on an external printer’s interpretation of your brief.

The factory makes precisely what is shown on the approved proof.

Delivery tailored around your Chorley operation

We deliver nationwide to your company, whether you need one sample or a full pallet.

Our delivery operation picks up from the same factory in Irvine on a set schedule, regardless of order size or delivery destination in Chorley.

Whether you want a one box sent for approval or multiple pallets planned around a launch date, the same logistics process covers both, so that delivery stays consistent as the order increases.

Customised creations created to fit your offering

Not every product is suited to a regular box.

Where your item has an atypical shape or difficult dimension, we create the structure to fit it exactly. Components needing to be separated in transit are built into the structure, rather than added subsequently.

Your actual product is where our design story begins, rather than a specification sheet alone. Before full production begins, a first sample confirms its fit and function.

If the die cut needs refinement, we revise it and provide another sample instead of producing a batch that fails to work.

Luminae Packaging - Custom Pack Studio

Packing items from Custom Packaging Studio

Each item in our packaging range is produced at our own factory, so the finish approved on your sample is exactly what you receive when ordering five hundred.

From bespoke packaging for a single product line to the accessories that complete each order, everything is manufactured on a single production line.

Crates and carton boxes

Reverse tuck end cartons and crash lock boxes are suitable for a diverse range of retail and product packaging, with printing on every panel to ensure your branding visible regardless of how the container is arranged on a shelf.

When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid begins selling the product before it is even opened.

The quality of the board material and precision of the die cutting are just as important as the print itself.

Corrugated packaging sleeves and postal packaging

Postal mailer boxes are designed to match your product’s dimensions rather than a standard size, minimising the need for void fill and reducing damage caused by a poorly fitting box during transit.

For bulkier or heavier items, we make full colour corrugated cardboard boxes and shipping cartons, while printed inserts keep the contents safely cushioned inside.

A gusseted box opens out to hold multiple items in one order, making it ideal for a subscription box or bundle whose contents differ each month.

Packing solutions for the industry

Our top-quality packaging is created to accommodate a wide variety of products across numerous industries.

Food packaging supplies

We maintain BRC Global Packaging certification at High Hygiene level, often serving as the first assurance our food packaging customers seek, from small bakeries to wholesale suppliers moving into retail.

Food and drink packaging is governed by the strictest requirements of every category we supply, because product contact safety outweighs the box’s look.

Premium sector

When jewellery and cosmetics travel, a fitted insert or foam cavity keeps each product securely, while finishes such as foil stamping or soft touch lamination echo what lies within.

We assist you create packaging that suits your items and gives your brand a premium feel.

bottle packaging scotland

Post parcels and online business names

When a mailer arrives at its destination crushed, it typically suggests a return or refund request, leaving online brands seeking packaging durable enough to emerge whole from the delivery network.

Additionally, tailored packaging delivers a remarkable unboxing experience.

Converting an opening into loyal customers and, at times, complimentary online advertising.

Preserving each reshuffling steadily

We process every reorder precisely as we do a first order, using the same named contact, identical proofing procedure, and board and ink from the suppliers used before.

Higher-volume orders bring down the unit cost, with the saving included in the stated price instead of requiring a discount code to be applied.

The same pricing structure covers twenty boxes, several thousand replenished within a quarter, and even a pallet secured for bulk delivery.

Even when ordering again a matched item from a different supplier, we carry out the same proofing and quality checks required for a completely new design.

Each item is assessed separately, even when made to resemble something you owned before.

Green procurement from our top packaging site

Every box we manufacture is fully recyclable, helping to reduce plastic and landfill waste.

We will avoid adding laminate solely to create a glossy finish if this makes a box more difficult to recycle, and we are discontinuing single use plastic and EPS foam across the range.

Should a sustainability statement call for examination during a procurement audit, we would be happy to examine it with you in person or by telephone.

How switching or starting unfolds

Get in touch with us with an general description of what you need to pack, where you are based in Chorley, the amount required, and whether we need to replicate an existing supplier.

If you are reviewing new products or would like to evaluate their quality before placing a full order, you can request a sample via our complimentary samples service.

Give approval for the proof after our team has created the artwork, aligned it with any existing specification and confirmed the pricing in writing.

Production and delivery generally take two to three weeks. The majority of UK and Chorley addresses receive their orders within one to two working days of dispatch.

Whenever required, place another order through the same named contact, using the specification already held on file.

Get a free estimate from a Chorley packaging provider today.

Discover the ideal packaging solution for your needs with Custom Pack Studio now.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send your current specification or an existing box sample, allowing us to quote directly rather than begin with a blank page.

Starting afresh works just as well!

Let us know what you are packing and the amount required, either by phone or by starting a design with our online design tool before ordering, and we will soon provide a written quotation with no obligation to proceed.

Your initial sample is free, and it is also provided at no cost when an existing account moves over to us. In both cases, the person providing your quotation will still be the same person managing your account in two years.

Wherever your business is situated in the UK, we deliver directly to Chorley from our Irvine factory.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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Contact Scotland's packaging experts today!
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    2 Brewster Pl, Irvine KA11 5DD