Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team oversee the entire process.
Your artwork remains safely with us, your colours stay accurate from the first order through the tenth, and we talk candidly whenever a deadline is especially tight.
One assigned contact oversees your query, production and delivery, from the first sample to a reorder after two years. The specification continues unchanged because the same person manages everything!
In need of a packaging supplier designed to grow alongside your business? Call the friendly team at Custom Pack Studio today!
What alters when packing becomes an ongoing vendor collaboration?
A first order is really about the box itself: will it fit properly, print clearly and be delivered on time?
A strong supplier relationship proves itself on order six, when the same product requires the same colour and fit, without you needing to explain the specification from scratch.
We oversee board stock and ink mixing in our very own factory, ensuring colour and wall thickness remain consistent from your first order through every reorder.
The team member putting together your quotation is also the one who manages your job on the press.
Should a reorder need further explanation, they are the person to speak to directly for a straightforward, genuine answer.
How come Doncaster businesses prefer our company’s packaging offerings
There is no minimum spend on anything.
We do not impose a minimum order requirement for anything we produce, meaning one sample and a five hundred unit reorder follow the same process.
Whether the order is limited or substantial, we are ready to take it on, with no minimum order quantity required and no extra fee simply because it is modest.
This indicates we expand alongside your Doncaster company.
Whenever you are ready to expand your business or widen your product range, we will support you during every stage of your journey.
Just one designated liaison from initial query to final delivery
The same person continues handling your account from initial enquiry to delivery, already aware of your specifications when the time comes to reorder.
You are never passed between teams, or required to explain the job again to a different person whenever you call.
Numerous eras of on-premises manufacturing
Our parent company, KennedySmith (Press) Ltd, has operated presses in the UK since 1997.
That background means the board and ink suppliers fulfilling your order are long-standing contacts built over decades, rather than found anew for each job.
As we mix ink and maintain our own board stock, colour matching is not dependent on a third party printer interpreting your brief.
The factory produces exactly what is signed off on the proof.
Despatch adapted to your Doncaster organisation
We ship across the country, regardless of where your business is located, from a one sample to a full pallet.
In Doncaster, our delivery service adheres to the same schedule from the same Irvine factory, whatever the order size or destination.
Whether one box must be sent by courier for sign-off or several pallets need scheduling around a launch date, one single logistics process handles everything, ensuring delivery remains unchanged as the order expands.
Custom designs made to suit your product
Certain products simply do not fit into a conventional box.
If yours has an atypical shape or difficult dimensions, we create the structure to suit it exactly. Components requiring separation during transit receive the same careful treatment, built into the structure from the outset rather than added later.
Our design specialists reviews your actual product rather than relying solely on a specification sheet. An initial sample confirms fit and function before full production gets under way.
If the die cut needs adjusting, we refine it and issue another sample instead of making a batch that fails to work.

Packaging products by Custom Pack Studio
Each item in our packaging range is manufactured at our own factory, so the finish approved on your sample is exactly what you receive when ordering five hundred.
Everything from bespoke packaging for one product line to the accessories completing an order is made on one production line.
Boxes and packaging
Reverse tuck end cartons and crash lock boxes work well for various retail and product packaging, with every panel printed so branding remains visible wherever containers are placed.
For jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid starts selling the product before it is even opened.
High-quality board material and accurate die cutting are equally important here as the printing itself.
Paperboard mailers and shipping packaging
Postal mailer boxes are tailored to your product’s dimensions, minimising void fill and preventing the damage an inadequately fitting box can cause in transit.
For larger objects, we produce corrugated cardboard boxes and shipping cartons in full colour, while printed inserts protect the contents.
A gusseted box opens out to accommodate multiple items in one order, making it suitable for subscription boxes or bundle deals whose contents change monthly.
Packing tailored to the sector
Our high-quality packaging is well-suited to many products across various industries.
Meal packing materials
Our BRC Global Packaging certification includes the High Hygiene level. It is typically the initial assurance food packaging customers seek, from independent bakeries to wholesale suppliers expanding into retail.
Of every category we offer, food and drink packaging is governed by the strictest requirements, as ensuring safe contact with the product takes priority over the box’s visual appeal.
Exclusive field
For jewellery and cosmetics, a customised insert or foam cavity keeps products safe during transit, while foil stamping or soft touch lamination reflects the contents.
We produce packaging designs that complement your products, providing your brand a distinctly luxurious feel.

Postal boxes and ecommerce names
A crushed mailer frequently leads to a request for a return or refund, so e-commerce brands need a box designed to withstand the courier network and arrive intact.
Furthermore, bespoke packaging transforms unboxing into a lasting experience.
Converting an opening into customer loyalty and, on occasion, complimentary online advertising!
Sustaining every reorganisation uniformly
Your repeat order receives exactly the same treatment as your first order. That means the same named contact, identical proofing process, and board and ink supplied by the same suppliers as before.
As your order becomes larger, the per-unit price decreases, with the saving built into the pricing rather than relying on a discount code.
This pricing approach applies whether you need twenty boxes, several thousand restocked within a quarter, or a pallet prepared for bulk delivery.
A matched reorder procured from another supplier goes through identical proofing and quality checks as a new design.
Every piece is evaluated separately, even when created to look like something you had owned previously.
Eco-friendly acquisition from our leading packaging centre
Every box we make is fully recyclable, helping to reduce plastic and landfill waste.
We will avoid adding laminate solely to create a glossy finish if this makes a box more difficult to recycle, and we are discontinuing single use plastic and EPS foam throughout the range.
If your sustainability claim must withstand a procurement audit, we would be delighted to talk it through with you in person or over the phone.
How changing or beginning functions
Please get in touch us with an rough outline of the items you need packed, where you are located in Doncaster, the quantity required, and whether an existing supplier needs to be matched.
Use our free samples service to request a sample when evaluating new products or checking quality before placing a larger order.
Give approval for the proof after our team has created the artwork, ensured it follows any existing specification, and confirmed the pricing in writing.
Manufacturing and delivery generally take two to three weeks. Most UK and Doncaster addresses receive their orders within one to two working days of being dispatched.
When necessary, reorder through the same named contact, using the specification already held on file.
Receive your no-obligation quote from a Doncaster packaging vendor immediately
Find the ideal packaging solution with Custom Pack Studio now.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current specification or a sample of the existing box, allowing us to quote directly against it instead of starting from a blank page.
Starting from the very start works equally well.
Tell us what you are packing and the quantity required, either by phone or by beginning a design with our online design tool before ordering, and we will soon provide a written quote with no obligation to proceed.
Your initial order includes a complimentary sample, and so does the day an existing account transfers to us. Whichever path you take, the person putting together your quotation will still be looking after your account in two years’ time.
No matter what your business location, we deliver throughout the UK directly to Doncaster from our Irvine factory.



























