UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Great Malvern

Custom Pack Studio is a UK supplier of custom boxes, mailers and packaging supplies to Great Malvern businesses, made at our own factory in Irvine. We partner with food and drink, cosmetics, jewellery and e-commerce brands, building every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Great Malvern

From a single sample to a complete range of packaging products for an ongoing account, one factory and one dedicated team handle everything in one place.

We hold on to your artwork, reproduce your colours as accurately on the tenth reorder as on the first, and tell you frankly when a deadline is tight.

From your first sample to a reorder two years afterwards, one dedicated contact manages your enquiry, production and delivery. The specification is unchanged because the same person stays at the helm.

For a packaging supplier created to develop with your business, contact the friendly team at Custom Pack Studio now.

Which differences happen if wrapping becomes an ongoing supplier relationship

An early order largely concerns the box itself, including whether it fits, prints well, and arrives on schedule.

A reliable supplier relationship shows its value on order six, when the same product requires the same colour and fit, without you having to explain the specification once more.

By managing board stock and ink mixing within our own factory, we make sure that colour and wall thickness remain consistent from your first order through every subsequent reorder.

The team member putting together your quote will also handle your job on the press.

If any aspect of a reorder requires clarification, you can contact them directly and get a genuine answer.

The Reason Great Malvern businesses prefer Our packaging services

Zero minimum purchase on every item

We do not impose a minimum order requirement for anything we produce, so one sample and a five hundred unit reorder follow the same process.

We do not require a minimum volume before accepting your work, nor do we add an additional charge simply because the order is small.

This indicates we grow along with your Great Malvern business.

When the time comes to expand your business or product line, we will help you at each stage.

A assigned contact, from enquiry to delivery

The same person continues handling your account from initial enquiry to delivery, already familiar with your specifications when it is time to reorder.

You are not passed between departments, or required to explain the job again to a different person whenever you call.

Several years of onsite manufacturing

KennedySmith (Press) Ltd, our main company, has operated printing presses in the UK since 1997.

This background shows the board and ink suppliers supporting your order are well-established partners, developed over decades rather than found afresh for each individual job.

We mix our own ink and maintain board stock ourselves, so colour matching never depends on a third-party printer understanding your brief.

The plant produces precisely what is signed off on the proof.

Delivery tailored to your Great Malvern company

We deliver across the country, regardless of where your business is located, from a one sample to a full pallet.

In Great Malvern, our delivery service follows the same schedule from the same Irvine factory, whatever the order size or destination.

Whether a single box requires couriering for approval or multiple pallets need to arrive for a launch date, one logistics process manages both, ensuring delivery remains consistent as orders expand.

Tailored designs made centred on your product

Some products simply do not sit into a regular box.

If your item has an irregular shape or awkward dimension, we create the structure to fit it precisely. Components that need separating in transit are incorporated into the structure, rather than added subsequently.

Our design department uses your real product rather than relying solely on a specification sheet. An first sample checks fit and function before any unit enters full production.

If the die cut requires refinement, we adjust it and issue another sample instead of creating a batch that fails to work.

Luminae Packaging - Custom Pack Studio

Packing items by Bespoke Pack Studio

Every item of packaging in our selection is manufactured at our own facility, meaning the finish confirmed on your sample is identical to that supplied in an order of five hundred.

Whether it’s custom packaging for a single product line or the accessories that complete an order, it is all produced on one production line.

Boxes and parcels

Reverse tuck end cartons and crash lock boxes work well for varied retail and product packaging, with every panel printed so branding can be seen wherever containers sit.

For jewellery and gifts, a rigid box with a magnetic closure or foil stamped lid starts selling the product before it is opened at all.

The quality of the board material and precision of the die cutting are just as important as the print itself.

Cardboard postage mailers and dispatch packaging

Postal mailer boxes are made to fit your product, rather than a standard size, reducing wasted space and damage resulting in transit by a ill-fitting box.

For heavier or larger items, we make full colour corrugated cardboard boxes and shipping cartons, while printed inserts protect and cushion their contents.

A gusseted box expands to accommodate multiple items in one order, making it ideal for a subscription box or bundle deal with contents that differ each month.

Packing solutions for the industry

Our premium packaging is thoughtfully designed to support products across a diverse range of industries.

Food packing substances

Our BRC Global Packaging certification covers the High Hygiene level. It is typically the first assurance food packaging customers seek, from independent bakeries to wholesale suppliers expanding into retail.

Food and drink packaging is governed by the most stringent requirements of every category we supply, because product contact safety outweighs the box’s appearance.

Prestige sector

For jewellery and cosmetics, a fitted insert or foam cavity keeps each product firmly during transit, while finishes such as foil stamping or soft touch lamination reflect the contents.

We help you in creating packaging that enhances your goods, creating a luxurious feel for your company.

bottle packaging scotland

Post containers and internet retail labels

When a mailer is delivered crushed, it typically suggests a request for a return or refund, leaving online brands seeking packaging sturdy enough to emerge whole from the courier system.

Moreover, bespoke packaging turns unboxing into a lasting experience.

Transforming an opportunity into loyalty from customers and, at times, free online advertising!

Sustaining all reorganisation constantly

We handle every reorder as we would a first order, retaining the same named contact and proofing process, while sourcing the board and ink from the same suppliers as previously.

As larger quantities are ordered, the unit price decreases, with savings already included in the pricing, leaving you without a discount code to remember.

This pricing structure applies equally to twenty boxes, several thousand replenished during a quarter, or a pallet arranged for bulk delivery.

A matched reorder from another supplier receives the same proofing process and thorough quality checks as an entirely new design.

Everything is reviewed independently, even when made to match something you previously owned.

Ethical sourcing from our premier packaging facility

Each box we create remains 100% recyclable, helping to reduce plastic and landfill waste.

We will not add laminate solely to create a glossy finish if doing so makes a box more difficult to recycle, and we are phasing out single use plastic and EPS foam throughout the range.

If a sustainability statement need reviewing during a procurement audit, we would be happy to review it with you in person or over the telephone.

How adapting as well as initiating runs

Please contact us with an approximate outline of the items you need packed, your location in Great Malvern, the amount required, and whether an existing supplier must be matched.

Ask for a sample through our free samples service when trialling new products or reviewing quality before placing a full order.

Give approval to the proof after our team has completed the artwork, checked it against any current specification and provided written price confirmation.

Production and delivery usually take two to three weeks, while the majority of UK and Great Malvern addresses get their orders within one to two working days following dispatch.

When required, reorder via your existing named contact using the specification already on file.

Request a no-cost quote from a Great Malvern packaging provider today

Discover the ideal packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. Switching from another supplier? Send us your current specification or a sample of your existing box, and we can quote directly against it, without starting from a blank page.

Beginning at the start works equally well.

Let us know what you are packing and the amount required, either by phone or by starting a design with our online design tool before ordering, and we will promptly provide a written quotation with no obligation to proceed.

Your initial sample is free, and it is also provided at no cost when an existing account transfers to us. In both cases, the person providing your quotation will still be the same person managing your account in two years.

We deliver throughout the UK straight to Great Malvern from the same Irvine factory, wherever your business is situated.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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Contact Scotland's packaging experts today!
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    2 Brewster Pl, Irvine KA11 5DD