Whatever your packaging requirements, from a single sample to a full range of products for an ongoing account, one factory and one team oversee it all.
We keep your artwork on file, see that colour matching remains consistent from the first order through to the tenth, and give you honest advice when a deadline is especially demanding.
A named representative oversees your enquiry, production and delivery, from the first sample to a repeat order two years later. Because they remain involved throughout, the specification stays the same.
For a packaging supplier designed to grow alongside your business, get in touch with the helpful team at Custom Pack Studio today.
What kind of changes occur when packaging becomes an long-term supplier relationship with Heswall
An early run largely concerns the box itself, including whether it is the right fit, produces a good print, and arrives as scheduled.
A reliable supplier relationship demonstrates its worth on order six, when the same product requires the same colour and fit, without you explaining the specification from scratch.
Because we handle board stock and ink mixing within our own factory, your colour and wall thickness remain consistent from the first order through every reorder that follows.
The person who quotes your job also runs it on the press.
If anything about a reorder requires clarification, speak to them directly for a straightforward, honest response.
Why Heswall businesses pick our packaging offerings
Absolutely no minimum spend on all items.
There is no minimum order for anything we produce, so one sample or a repeat order of five hundred units goes through exactly the same process!
We do not need a minimum volume to take on your job, and small orders never incur an additional charge.
This means we grow with your Heswall business.
When the time comes to grow your business or extend your product range, our support will be there for you at every stage of the journey.
A dedicated contact from enquiry to delivery
The same dedicated personal contact handles your account from your initial enquiry through to delivery, already being familiar with your specification when you are ready to reorder.
You will not be transferred between departments or left having to explain the job again to someone new when you ring.
Many years of internal manufacturing
Our group company, KennedySmith (Press) Ltd, has run printing presses in the UK since 1997.
That history means the board and ink suppliers supporting your order are reliable partners nurtured over decades, rather than new sources found for every incoming job.
As we mix ink and maintain our own board stock, colour matching is not reliant on a third party printer understanding your brief.
What you approve on the proof is exactly what leaves the factory!
Distribution personalised to your Heswall operation
Wherever your business calls home across the country, we supply from one sample to a full pallet.
Every delivery is picked up from the same Irvine factory according to one consistent schedule, whatever the order size or destination in Heswall.
Whether you need a single box couriered for sign-off or multiple pallets planned for a launch date, one reliable logistics process manages both, ensuring delivery continues as usual as your order expands.
Tailor Made Blueprints Created Focussed on Your Goods
A few products do not sit within a regular box.
If yours has an atypical shape or challenging dimensions, we plan the structure to fit it perfectly. Components that require separation during transit receive the same careful treatment, built into the structure from the start rather than added later.
Our team of designers collaborates directly with your actual product rather than relying solely on a spec sheet. The first sample assesses fit and function before complete production starts.
If the die cut requires refinement, we update it and provide a second sample instead of producing a batch that is unsuccessful.

Packing goods by Tailor-made Pack Studio
Every item of packaging in our collection is produced within our own factory, ensuring the finish signed off on your sample is exactly the finish delivered with an order of five hundred.
From bespoke packaging for a single product line to the accessories that finish each order, everything is produced on one production line.
Containers and containers
Reverse tuck end cartons and crash lock boxes work well for different retail and product packaging, with each panel printed so branding can be seen wherever containers sit.
When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid does much of the selling before it is opened at all.
Superior board material and accurate die cutting are every bit as important here as the printing itself.
Corrugated delivery packs and postage packaging
Postal mailer boxes are designed to suit your product’s dimensions, reducing void fill and helping to prevent the damage a ill-fitting box can cause during transit.
For heavier or larger items, we produce full colour corrugated cardboard boxes and shipping cartons, while printed inserts shield and cushion their contents.
A gusseted box expands to hold multiple items in one order, making it suitable for subscription boxes or bundle deals whose contents change monthly.
Packaging adapted to each sector
Our premium packaging is well suited for a large selection of products and industries!
Meal packing materials
We have BRC Global Packaging certification at High Hygiene level, which is usually the first requirement food packaging customers ask about, from small bakeries to wholesale suppliers moving into retail.
Food and drink packaging meets the toughest requirements across everything we supply, as keeping products safe in contact is far more important than the appearance of the box.
High-end sector
For jewellery and cosmetics, a shaped insert or foam recess helps prevent movement while in transit, while foil stamping or soft touch lamination echoes the product within.
We support you in developing packaging that enhances your products, adding a upmarket feel for your company.

Post packaging for digital businesses
A mailer arriving crushed frequently leads to a request for a return or refund, so e-commerce brands require a box designed to withstand the courier network and arrive intact.
Furthermore, tailored packaging turns opening the parcel into a lasting unboxing experience.
An opening can become customer loyalty and, on occasion, free advertising online.
Sustaining each reorganisation uniformly
We manage each reorder in exactly the same way as a initial order, using the same named contact, unchanged proofing procedure, and board and ink from the suppliers used before.
The cost per unit decreases as the quantity ordered grows, with those savings already included in the pricing rather than relying on a discount code you have to remember to enter.
This pricing approach applies equally to twenty boxes, several thousand replenished during a quarter, or a pallet secured for bulk delivery.
Even a matched reorder from another supplier receives the same proofing and quality checks as an completely new design.
Everything is evaluated separately, even when created to match something you previously owned.
Green sourcing from our main packaging site
Every box we produce is 100% recyclable, helping to reduce plastic and landfill waste.
We will not add laminate just to create a glossy finish if doing so makes a box harder to recycle, and we are discontinuing single use plastic and EPS foam across the range.
If a sustainability claim must withstand a procurement audit, we are happy to talk it through in person or by telephone.
How altering or starting works
Please get in touch us with an approximate outline of what you need to pack, where you are located in Heswall, the quantity required, and whether an existing supplier needs to be matched.
When you are considering new products or simply would like to check their quality before placing a full order, ask for a sample through our free samples service.
Give approval for the proof after our team has produced the artwork, matched it to any existing specification and verified the pricing in writing.
Manufacturing and delivery generally take two to three weeks. Most UK and Heswall addresses receive their orders within one to two working days of dispatch.
Whenever required, place another order through the same named contact, using the specification already held on file.
Ask for a no-cost quote from a Heswall packaging supplier immediately
Discover the perfect packaging solution for your needs with Custom Pack Studio now.
Call 01294 314 919 or email contact@custompackstudio.co.uk. Switching from another supplier? Send us your current specification or a sample of your existing box, and we can quote directly against it, without starting from a blank page.
Starting again works equally well!
Share an approximate description of your packing needs and required quantity by telephone, or begin designing with our online design tool before ordering. We will promptly send a written quotation, with no requirement to proceed.
Your first order comes with a complimentary sample, as does the day your current account transfers to us. In either case, the person who puts together your quotation will remain responsible for your account two years from now.
We ship throughout the UK straight to Heswall from the same Irvine factory, wherever your business is located.



























