UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Luton

Custom Pack Studio is a UK-based supplier of custom boxes, mailers and packaging supplies to Luton businesses, made at our own factory in Irvine. We partner with food and drink, cosmetics, jewellery and e-commerce brands, building every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Luton

From one sample to a complete packaging range for a continuing account, one factory and team handle every requirement.

We store your artwork on file, ensure colour matching remains consistent from the first order through to the tenth, and advise you candidly when a deadline is especially tight.

One sole contact oversees your enquiry, production and delivery, from the first sample to a reorder after two years. The specification stays consistent because the same person manages everything!

For a packaging supplier built to grow with your business, contact the welcoming team at Custom Pack Studio now.

Which alterations occur when packing transforms into an sustained supplier collaboration

A first order primarily tests the box itself: whether it is the right fit, prints accurately and arrives as scheduled.

A reliable supplier relationship shows its value on order six, when the same product requires the same colour and fit, without you needing to explain the specification from scratch.

Because we manage board stock and ink mixing inside our own factory, your colour and wall thickness remain consistent from the initial order through every reorder that follows.

The individual quoting your job operates it on the press too!

Should a reorder require clarification, they are the person to speak to directly for a straightforward, honest answer.

Why Luton businesses choose our packaging solutions

There is no minimum spend on all article

We do not impose a minimum order for any products we make, so one sample and a five hundred unit reorder go through the same process.

We do not need a minimum quantity before taking on your work, nor do we apply an additional charge simply because the order is limited in size.

In turn, we grow alongside your Luton business.

When the moment arrives to develop your business or widen your product range, we will support you at every stage of the process.

A dedicated contact starting from enquiry to delivery

The same dedicated contact manages your account from your initial enquiry through to delivery, already being familiar with your specification when you are ready to reorder.

You are not passed around between departments or asked to go over the job again to someone new whenever you call.

Several generations of onsite manufacturing

Our parent company, KennedySmith (Press) Ltd, has run presses in the UK since 1997.

That history means the board and ink suppliers supporting your order are trusted relationships developed over decades, rather than new sources found for every incoming job.

Since we mix our own ink and maintain board stock, colour matching does not depend on a third party printer understanding your brief.

The edition approved on the proof is exactly what leaves the factory.

Supply customised for your Luton operation

Wherever your business calls home across the country, we deliver from one sample to a full pallet.

Our delivery service picks up all orders from the same Irvine factory according to a single schedule, regardless of its size or destination in Luton.

Whether a single box must be sent by courier for sign-off or multiple pallets need scheduling around a launch date, one single logistics process handles everything, ensuring delivery remains unchanged as the order expands.

Tailored creations crafted to suit your item

A number of products simply do not fit into a standard box.

If yours has an irregular shape or awkward dimensions, we design the structure to fit it precisely. Components that require separation during transit receive the same considered treatment, built into the structure from the beginning rather than introduced later.

Your actual product is where our design story begins, rather than a specification sheet alone. Before full production begins, a first sample confirms its fit and function.

Should the die cut call for refinement, we refine it and supply a second sample rather than producing an unfit batch.

Luminae Packaging - Custom Pack Studio

Wrapping goods by Personalised Pack Studio

Every piece of packaging in our collection is produced within our own factory, meaning that the finish signed off on your sample is exactly the finish delivered with an order of five hundred.

From bespoke packaging for one product line to the accessories that finish off every order, everything is made on a single production line.

Boxes and parcels

Reverse tuck end cartons and crash lock boxes suit various retail and product packaging, with every panel printed so branding stays visible wherever containers are positioned.

When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid starts selling the product before it has even been opened.

The standard of the board material and the accuracy of the die cut are equally important as the print itself.

Cardboard envelopes and shipping packaging

Postal mailer boxes are produced to fit your product’s exact dimensions, cutting down on void fill and preventing the damage that an ill-fitting box may cause during transit.

For bigger or more substantial items, we make corrugated cardboard boxes and shipping cartons in full colour, while printed inserts give cushioning for the items inside.

A gusseted box opens out to contain multiple items in one order, making it well suited for a subscription box or bundle deal whose contents change each month.

Boxes for your specific area

Our high-quality packaging is well suited to a wide range of products across various industries.

Grocery packaging supplies

We hold High Hygiene BRC Global Packaging certification, frequently the first aspect food packaging customers ask about, from small bakeries to wholesale suppliers moving into retail.

Packaged products for food and beverages must meet the strictest standards of every category we supply, because product contact safety takes precedence over appearance.

Prestige market

For jewellery and cosmetics, a fitted insert or foam cavity secures each product firmly during transit, while finishes such as foil stamping or soft touch lamination reflect the contents.

We produce packaging that enhances your items and provides your brand a luxurious feel.

bottle packaging scotland

Postal boxes for ecommerce businesses

A mailer arriving crushed frequently leads to a return or refund request, so e-commerce brands require a box designed to withstand the courier network and reach its destination intact.

What is more, bespoke packaging provides a remarkable unboxing experience.

Turning an opening into customer loyalty and, from time to time, complimentary online advertising.

Ensuring every reordering consistent

We handle every reorder as we do a first order, using the same named contact, proofing process, and board and ink suppliers as before.

As larger quantities are ordered, the unit price decreases, with savings built into the pricing, leaving you without a discount code to remember.

This pricing structure is applied equally to twenty boxes, several thousand restocked during a quarter, or a pallet arranged for bulk delivery.

A matching reorder provided by a different supplier undergoes the same proofing and quality checks as a brand-new design.

Every piece is reviewed independently, even when created to resemble something you previously owned.

Green procurement from our first-class packaging centre

Each box we make is fully recyclable, helping to cut down on plastic and landfill waste.

We won’t introduce laminate only for a shiny finish if it makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam across the range.

If your sustainability claim must withstand a procurement audit, we would be delighted to discuss it with you in person or over the phone.

How switching or starting works

Please contact us and provide an rough idea of what you need packed, your location in Luton, the amount required, and whether we should match an existing supplier.

Make use of our free samples service to ask for a sample when trialling new products or checking quality before placing a full order.

Give approval for the proof after our team has produced the artwork, checked it against any existing specification and verified the pricing in writing.

Production and delivery usually take two to three weeks, while most UK and Luton addresses receive deliveries within one to two working days following dispatch.

Reorder when necessary through the same named contact, using the specification held on file.

Obtain a free quote from a Luton packaging service today.

Find the right packaging solution for your requirements with Custom Pack Studio now.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send your current specification or an existing box sample, allowing us to quote directly rather than begin with a blank page.

Beginning from the very start works just as well.

Tell us what you are packing and the amount required, either by phone or by beginning a design with our online design tool before ordering, and we will soon provide a written quote with no obligation to proceed.

Your initial order includes a free sample, as does the day your existing account transfers to us. In either situation, the person who puts together your quotation will still be responsible for your account in two years’ time.

We send throughout the UK directly to Luton from our Irvine factory, irrespective of where your business is located.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD