UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Merton

Custom Pack Studio is a UK-based supplier of custom boxes, mailers, and packaging supplies to Merton businesses, manufactured at our own factory in Irvine. We partner with food and drink, cosmetics, jewellery and e-commerce brands, tailoring every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

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100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Merton

From one sample to a full packaging range for a continuing account, one factory and team manage every requirement.

We retain your artwork on file, ensure colour matching remains consistent between the first and tenth orders, and give you honest advice when a deadline is especially demanding.

A single named contact oversees your enquiry, production and delivery, from the initial sample to a reorder two years later. The specification remains consistent because the same person is still responsible.

For a packaging supplier created to grow alongside your business, reach out to the friendly team at Custom Pack Studio today.

How do changes take place when wrapping becomes a continuous supplier collaboration with Merton?

A first order mainly concerns the box itself: whether its dimensions are suitable, whether it prints effectively, and whether it is delivered punctually.

A business relationship shows its value on order six, when the same product requires the same colour and fit, with no need to explain the specification from scratch.

We handle board stock and ink mixing in our own factory, keeping colour and wall thickness uniform from your first order to every reorder.

The individual providing a quote for your job operates it on the press too!

If a reorder needs clarification, they are the person to contact directly for a straightforward answer.

Why Merton companies go for our company’s packaging options

No minimum spend on anything.

We do not have a minimum order for any item we produce, meaning one sample and a five-hundred-unit reorder follow the identical process.

We have no requirement for a minimum order volume, and we do not add an extra charge simply because your order is small.

This means we grow in step with your Merton business.

As soon as you are ready to develop your business or product line, we will be alongside you throughout every step of your journey!

A dedicated contact from enquiry to delivery

The same person continues handling your account throughout the process, from initial enquiry to delivery, already familiar with your specifications when the time comes to reorder.

You are never put through from one department to another, nor left repeating the details of your job whenever you call.

Generations of internal creation

Our parent company, KennedySmith (Press) Ltd, has operated printing presses in the UK from 1997.

That heritage means the board and ink suppliers supporting your order embody relationships developed over decades, rather than sources newly found for each distinct commission.

We mix ink and hold board stock in house, so colour matching does not depend on a third party printer interpreting your brief.

The factory makes exactly what appears on the approved proof.

Delivery bespoke to your Merton business

We deliver nationwide, wherever your business is located, whether you need a single sample or a full pallet.

In Merton, our delivery service keeps to the same schedule from the same Irvine factory, whatever the order size or destination.

Whether you need one box couriered for approval or several pallets scheduled around a launch date, one uniform logistics process oversees everything, so delivery continues without change as your order increases.

Custom Creations Built Around Your Item

Some products do not fit within a standard box.

If your item has an irregular shape or challenging dimension, we engineer the structure to fit it exactly. Components requiring separation during transit are built into the structure, rather than fitted later.

Your actual product is where our design journey begins, rather than a specification sheet alone. Before full production starts, a initial sample checks its fit and function.

If the die cut needs modification, we make the necessary changes and create a second sample instead of producing an unusable batch.

Luminae Packaging - Custom Pack Studio

Wrapping items from Custom Packaging Studio

Every item of packaging in our collection is made at our own factory, which ensures that the finish selected from a sample is exactly the finish delivered for an order of five hundred.

From custom-made packaging for a single product line to the accessories that finish each order, everything is produced on a single production line.

Crates and box containers

Reverse tuck end cartons and crash lock boxes can hold a wide range of retail and product packaging, with printing provided across every panel to help ensure the branding in view regardless of how the container is oriented on a shelf.

For jewellery and gifting, a rigid box featuring magnetic closure or a foil stamped lid starts selling the product prior to being opened.

The standard of the board material and accuracy of the die cutting are just as important as the print itself.

Cardboard postal packets and shipping packaging

Postal mailer boxes are made to match your product’s dimensions instead of a standard size, minimising the need for void fill and reducing damage caused by a poorly fitting box during transit.

For bigger or bulkier products, we produce corrugated cardboard boxes and shipping cartons in full colour, while printed inserts safeguard the contents within.

A gusseted box expands to hold multiple items in a single order, making it a suitable choice for subscription boxes or bundle deals whose contents change each month.

Wrapping options for any industry

Our high-quality packaging is thoughtfully designed to protect products across a wide range of industries.

Grocery packaging provisions

We have BRC Global Packaging certification at High Hygiene level, which is usually the initial requirement food packaging customers enquire about, from small bakeries to wholesale suppliers moving into retail.

Food and drink packaging is governed by the strictest requirements of all the categories we supply, because product contact safety outweighs the box’s appearance.

Luxury sector

For jewellery and cosmetics, a shaped insert or foam recess prevents movement during transit, while foil stamping or soft touch lamination echoes the product within.

We work with you to create packaging that elevates your products and brings a luxurious feel to your brand.

bottle packaging scotland

Mail cartons for ecommerce retailers

A damaged mailer can trigger a request for a return or refund, so online brands need a box strong enough to pass through the delivery network in one piece.

What’s in addition, bespoke packaging transforms opening your order into a lasting unboxing experience!

Converting an opening into customer loyalty and, occasionally, complimentary online advertising!

Preserving every reorganisation consistently

We manage every reorder precisely as we do a initial order, using the same designated contact, unchanged proofing procedure, and board and ink from the suppliers used previously.

As your order grows, the per-unit price decreases, with the saving included in the pricing rather than relying on a discount code.

The same pricing model is applicable to twenty boxes, several thousand restocked within a quarter, and even a pallet prepared for bulk delivery.

Even when reordering a matched item from another supplier, we perform the same proofing and quality checks needed for a completely new design.

No item passes inspection merely because it resembles something you possess already.

Eco-friendly sourcing from our first-class packaging location

Each box we make is fully recyclable, helping to limit plastic and landfill waste.

We won’t add laminate only for a shiny finish if it makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam throughout the range.

If you need a sustainability claim to withstand procurement audit scrutiny, we would be pleased to talk it through with you face to face or over the telephone.

How adapting or commencing works

Please contact us with an approximate description of what you need to pack, your location in Merton, the quantity required, and whether we need to replicate an existing supplier.

When you are looking into new products or simply wish to check their quality before placing a full order, ask for a sample through our free samples service.

Approve the proof after our team finishes the artwork, adheres to any existing specification and confirms the pricing in writing.

Manufacturing and delivery generally take two to three weeks. Most UK and Merton addresses get their orders within one to two working days of being dispatched.

Reorder as needed via the same named contact, with the same specification held on file.

Request a no-obligation proposal from a Merton packaging supplier immediately

Discover your perfect packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send your current specification or an existing box sample, allowing us to quote directly rather than begin with a blank page.

Starting afresh works equally well!

Let us know what you are packing and the quantity required, either by phone or by beginning a design with our online design tool before ordering, and we will quickly provide a written quote with no obligation to proceed.

A specimen is complimentary with a first order, and also on the day an current account transfers to us. In either instance, the person giving the quotation will still be looking after your account two years from now.

We deliver throughout the UK directly to Merton from the same Irvine factory, wherever your business is situated.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD