UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Newcastle-under-Lyme

Custom Pack Studio is a UK manufacturer of custom boxes, mailers and packaging supplies to Newcastle-under-Lyme businesses, produced at our own factory in Irvine. We work with food & drink, cosmetics, jewellery and e-commerce brands, crafting every order to the product itself, with no minimum order quantity.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

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No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Newcastle-under-Lyme

Regardless of your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team oversee it all.

We keep your artwork, replicate your colours with the same accuracy on the tenth reorder as on the first, and speak honestly to you when a deadline is demanding.

A single representative oversees your enquiry, manufacturing and dispatch, from the first sample to a reorder two years later. Because they remain involved, the specification stays the same.

For a packaging supplier created to grow with your business, reach out to the friendly team at Custom Pack Studio today.

What shifts when packaging is transformed into an ongoing provider collaboration?

An initial order usually focuses on the box itself: whether it fits properly, prints clearly and arrives as scheduled.

A supplier relationship demonstrates its worth on order six, when the same product requires the same colour and fit, with no need to explain the specification all over again.

Because we manage board stock and ink mixing within our own factory, your colour and wall thickness stay consistent from the first order through every reorder that follows.

The team member creating your quotation is also the one who operates your job on the press.

Should a reorder need clarification, they are the person to contact directly for a clear, genuine answer.

Why Newcastle-under-Lyme businesses pick our packaging options

Zero minimum order on all item

We do not impose a minimum order requirement for anything we produce, meaning the same process applies to one sample and a five hundred unit reorder.

We do not need a minimum volume before taking on your work, nor do we add an additional charge simply because the order is limited in size.

In other words, we grow with your Newcastle-under-Lyme company.

When you are ready to expand your business or extend your product range, our support will remain with you at every stage of the journey.

A designated contact starting from enquiry to delivery

A single designated contact manages your account from the initial enquiry to delivery, maintaining a clear understanding of your specification when you are prepared to place another order.

You speak to one consistent team, so you never have to repeat the job to a new person each time you call.

Decades of internal fabrication

Our parent company, KennedySmith (Press) Ltd, has run presses in the UK since 1997.

That heritage means the board and ink suppliers supporting your order are trusted relationships developed over decades, rather than new sources found for every incoming job.

We blend our own ink and keep board stock ourselves, so colour matching never depends on a third-party printer interpreting your instructions.

The edition signed off on the proof is the same as what leaves the plant.

Shipment tailored according to your Newcastle-under-Lyme company

We supply throughout the country, wherever your business is based, whether you need a single sample or a full pallet.

Every delivery is collected from the same Irvine factory according to one consistent schedule, whatever the order size or delivery destination in Newcastle-under-Lyme.

Whether you need one box sent for approval or several pallets arranged around a launch date, one consistent logistics process manages everything, so delivery stays consistent as your order expands.

Bespoke Blueprints Created To Suit Your Goods

Particular products exceed the measurements of a standard box.

If yours has an unusual shape or unusual dimension, we design the structure to accommodate it. Components requiring separation during transit receive the same approach, built into the structure instead of being added later.

Your actual product is where our design story begins, instead of a specification sheet alone. Before full production begins, a first sample checks its fit and function.

If the die cut needs modification, we adjust it and provide another sample rather than making an unsuitable batch.

Luminae Packaging - Custom Pack Studio

Boxing items from Custom Pack Atelier

All packaging within our collection is made in our own factory, so that the finish selected from a sample is exactly the finish supplied for an order of five hundred.

From bespoke packaging for a single product line to the accessories that complete each order, everything is made on one production line.

Containers and packages

Reverse tuck end cartons and crash lock boxes can hold varied retail and product packaging, with printing applied to every panel to keep the branding visible regardless of how the container is placed on a shelf.

When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid begins selling the product before it has even been opened.

Here, good-quality board and an exact die cut are equally important as the printing itself.

Recycled cardboard post packaging and dispatch packaging

Postal mailer boxes are produced to match your product’s dimensions, reducing void fill and preventing the damage a badly fitting box can cause during transit.

For larger or heavier products, we manufacture corrugated cardboard boxes and shipping cartons in full colour, while printed inserts protect the contents inside.

A gusseted box expands to accommodate multiple items in one order, making it appropriate for a subscription box or bundle deal whose contents change each month.

Packing services for any industry

Our high-quality packaging is suitable for a wide range of products across various industries.

Food wrapping goods

We have High Hygiene BRC Global Packaging certification, frequently the first detail food packaging customers ask about, from small bakeries to wholesale suppliers expanding into retail.

Food and drink packaging faces our highest requirements, because product-contact safety takes priority over the box’s appearance.

Luxury level industry

For jewellery and cosmetics, a customised insert or foam cavity holds products securely in transit, while foil stamping or soft touch lamination reflects the contents.

We support you in designing packaging that complements your goods, bringing a premium feel for your business.

bottle packaging scotland

Mail boxes and ecommerce brands

When a mailer arrives at its destination crushed, it often results in a request for a return or refund, making durable packaging essential for ecommerce brands managing courier networks.

Moreover, custom-made packaging turns opening the parcel into a remarkable unboxing experience.

Converting an opening into loyal customers and, from time to time, complimentary online advertising.

Keeping every reshuffle consistent

Your reorder is given exactly the same treatment as your first order. That includes the same named contact, identical proofing process, and board and ink supplied by the same suppliers as before.

Higher-volume orders reduce the unit cost, with the reduction included in the stated price instead of requiring a discount code to be applied.

The same pricing model is applicable to twenty boxes, several thousand replenished during a quarter, and even a pallet prepared for bulk delivery.

Even a matched reorder from a different supplier is given the same proofing and quality checks as those applied to an completely new design.

Everything is reviewed independently, even when designed to match something you owned before.

Eco-friendly procurement from our first-class packaging site

Each box we make is fully recyclable, supporting efforts to reduce plastic and landfill waste.

We will not add laminate just for a shiny finish if doing so makes a box harder to recycle, while reducing single use plastic and EPS foam throughout the range.

Should a sustainability statement require scrutiny during a procurement audit, we would be pleased to examine it with you in person or over the telephone.

How modifying or initiating tasks

Contact us with an general description of what you need to pack, where you are located in Newcastle-under-Lyme, the quantity required, and whether we need to match an existing supplier.

Request a sample through our free samples service when trialling new products or checking quality before committing to a full order.

Approve the proof after our team has created the artwork, matched it to any current specification and supplied written price confirmation.

Production and delivery usually take two to three weeks. Most UK and Newcastle-under-Lyme addresses get their orders within one to two working days of dispatch.

Place another order when required through the same named contact, with the same specification held on file.

Request a complimentary quote from a Newcastle-under-Lyme packaging company right away.

Find the right packaging solution for your requirements with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send your current specification or an existing box sample, allowing us to quote directly rather than begin with a blank page.

Starting at the beginning is equally effective.

Provide an approximate description of your packing needs and required quantity by telephone, or start designing with our online design tool before ordering. We will promptly send a written quotation, with no obligation to proceed.

A specimen is free with a initial order, and again on the day an current account moves over to us. In either instance, the person providing the quotation will still be looking after your account two years from now.

We ship throughout the UK straight to Newcastle-under-Lyme from the same Irvine factory, wherever your business is located.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD