Whatever your packaging requirements, from one sample to a full range of products for an ongoing account, one factory and one team oversee it all.
We store your artwork safely on file, match your colours with the same accuracy on the tenth reorder as on the first, and tell you straight away if a deadline appears challenging.
A dedicated representative oversees your request, manufacturing and dispatch, from the initial sample to a repeat order after two years. Because they remain involved throughout, the specification stays the same.
For a packaging supplier built to grow with your business, call the friendly team at Custom Pack Studio today.
Which changes when packaging develops into an enduring supplier alliance?
A initial order mainly assesses the box itself: whether it fits, prints accurately and arrives on schedule.
A reliable supplier relationship shows its value on order six, when the same product requires the same colour and fit, without you explaining the specification from scratch.
By managing board stock and ink mixing within our own factory, we ensure that colour and wall thickness remain consistent from your first order through every later reorder.
The individual preparing the quote for your job also runs it on the press.
When a reorder requires clarification, they are the person you speak to directly, ready with a straightforward answer.
Why Newton-le-Willows-led firms prefer our own packaging services
No minimum order on everything.
There is no minimum order requirement for any item we produce, so a single sample or a repeat order of five hundred units follows exactly the same process!
We have no requirement for a minimum order volume, and we don’t add an extra charge solely because your order is limited in size.
This means we develop alongside your Newton-le-Willows business.
Whenever you are ready to expand your business or broaden your product range, we will support you throughout every stage of your journey.
One dedicated contact, right from enquiry to delivery
The same person continues to be responsible for your account from your initial enquiry through to delivery, already acquainted with your specifications when it is time to reorder.
You are never transferred from one department to another, nor left repeating the details of your job each time you call.
Decades of domestic manufacturing
KennedySmith (Press) Ltd, our parent company, has managed printing presses in the UK since 1997.
This history shows the board and ink suppliers supporting your order are established over many years partners, formed over decades rather than newly sourced for each new job.
We mix our own ink and maintain board stock ourselves, so colour matching is never reliant on a third-party printer interpreting your instructions.
The plant produces precisely what is approved on the proof.
Shipment adapted to suit your Newton-le-Willows company
No matter where your business calls its base across the country, we deliver from one sample to a full pallet.
Our delivery service picks up every order from the same Irvine factory according to the same schedule, regardless of its size or destination in Newton-le-Willows.
Whether a single box requires couriering for approval or multiple pallets must arrive for a launch date, one logistics process manages both, ensuring delivery remains consistent as orders grow.
Bespoke designs crafted around your item
Some products do not fit inside a standard box.
When yours has an irregular shape or difficult dimension, we form the structure to embrace it. Components requiring separation during transit are built within it, never attached later.
Our design specialists evaluates your actual product rather than relying solely on a specification sheet. An initial sample checks fit and function before production in full starts.
If the die cut requires adjustment, we adjust it and send another sample rather than producing a batch that is not appropriate.
Boxing items from Tailored Pack Studio
All packaging in our range is manufactured at our own factory, ensuring the finish approved on a sample is the same as the finish supplied in an order of five hundred.
From tailored packaging for a single product line to the accessories that finish each order, everything is produced on one production line.
Cartons and packages
Reverse tuck end cartons and crash lock boxes are suitable for diverse retail and product packaging, with printing provided across every panel to help ensure the branding visible regardless of how the container is positioned on a shelf.
When considering jewellery and gifting, a rigid box with magnetic closure or a foil stamped lid starts presenting the product before it is even revealed!
In this case, good-quality board and an exact die cut are just as important as the printing itself.
Corrugated delivery packs and postal packaging
Postal mailer boxes are made to fit your product’s exact dimensions, minimising void fill and helping to prevent the damage that an unsuitable box may cause during transit.
For bigger or more substantial items, we produce corrugated cardboard boxes and shipping cartons in full colour, while printed inserts offer cushioning for the items inside.
A gusseted box expands to hold several items in one order, making it well suited for subscription boxes or bundle deals whose contents change each month.
Containers tailored to the business area
Our high-quality packaging is suitable for many products across various industries.
Meal packaging necessities
We hold BRC Global Packaging certification at High Hygiene level, which is often the first assurance our food packaging customers look for, from independent bakeries to wholesale suppliers moving into retail.
Across every category we supply, food and drink packaging demands the most attention, because safety where packaging meets the product must always precede the box’s appearance.
Exclusive segment
For jewellery and cosmetics, a fitted insert or foam cavity keeps each product safely during transit, while finishes such as foil stamping or soft touch lamination echo the contents.
We assist you create packaging that enhances your items and gives your brand a premium feel.
Postal containers and online shopping labels
A mailer arriving crushed frequently leads to a request for a return or refund, so e-commerce brands need a box designed to withstand the courier network and arrive intact.
Furthermore, bespoke packaging turns unboxing into a unforgettable experience.
Turning an opportunity into customer loyalty and, at times, complimentary online advertising!
Maintaining each reshuffling uniformly
We manage each reorder precisely as we do a first order, using the same named contact, unchanged proofing procedure, and board and ink from the suppliers used previously.
As your order gets larger, the unit cost falls, with savings built into the price, so there is no discount code to recall!
That same pricing structure covers twenty boxes, a few thousand replenished within a quarter, and a pallet reserved for bulk delivery.
A matched reorder from another supplier receives the same proofing process and rigorous quality checks as an completely new design.
No item gets automatic approval simply because it looks like something you already had!
Eco-friendly procurement from our top packaging plant
Every box we create remains 100% recyclable, helping cut down on plastic and landfill waste.
We will not add laminate only to create a glossy finish if this makes a box more difficult to recycle, and we are discontinuing single use plastic and EPS foam throughout the range.
If a sustainability claim needs to withstand a procurement audit, we are pleased to talk it through in person or by telephone.
How switching or commencing runs
Please contact us with an approximate outline of the items you need packed, where you are based in Newton-le-Willows, the amount required, and whether an existing supplier needs to be matched.
Order a sample through our free samples service when evaluating new products or checking quality before proceeding with a full order.
Authorise the proof after our team has prepared the artwork, matched any existing spec and confirmed pricing in writing.
Production and delivery generally require two to three weeks, while the majority of UK and Newton-le-Willows addresses get their deliveries within one to two working days after dispatch.
Reorder as needed through the same named contact, with the same specification already on file.
Request a free quote from a Newton-le-Willows packaging supplier immediately
Discover the perfect packaging solution with Custom Pack Studio now.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are moving from another supplier, send us your current specification or a sample of the existing box, allowing us to quote directly against it rather than beginning with a blank page.
Beginning afresh can be just as effective.
Let us know what you are packing and the quantity required, either by phone or by beginning a design with our online design tool before ordering, and we will quickly provide a written quotation with no obligation to proceed.
Your initial order comes with a complimentary sample, as does the day an existing account transfers to us. In each instance, the person providing the quote will still manage your account in two years’ time.
We deliver throughout the UK straight to Newton-le-Willows from the same Irvine facility, wherever your business is situated.
