From a single sample to a full packaging range for a long-term account, one factory and team handle every requirement.
We keep your artwork files on file, ensure colour matching remains consistent between the first and tenth orders, and advise you candidly when a deadline is especially tight.
One assigned contact handles your enquiry, production and delivery, from the first sample to a reorder after two years. The specification remains consistent because the same person manages everything!
For a packaging supplier designed to grow alongside your business, get in touch with the helpful team at Custom Pack Studio today.
How do shifts emerge when packaging becomes an sustained supplier relationship with Orrell
An initial order largely concerns the box itself, including whether it fits, prints well, and arrives as scheduled.
A working relationship with a supplier is proven on order six, when the same product requires the same colour and fit, without requiring you to restate the specification again from scratch.
We oversee board stock and ink mixing in our own factory, helping to ensure colour and wall thickness stay consistent from your first order through every reorder.
The individual quoting your job operates it on the press as well!
Questions about a reorder go directly to them for a straightforward, honest answer.
Why Orrell-based firms opt for the packaging packages
No need for a minimum requirement on every article
We do not impose a minimum order requirement for anything we produce, so the same process applies to one sample and a five hundred unit reorder.
Whether the order is small or considerable, we are ready to take it on, with no minimum order quantity required and no additional charge simply because it is limited.
This indicates we grow alongside your Orrell business.
When you are ready to grow your business or broaden your product range, we will support you during every stage of your journey.
A single designated liaison from enquiry to completion
One dedicated contact remains with your account from your first enquiry to delivery, so your specification is already familiar when you are ready to reorder.
You are not passed around between departments or asked to go over the job again to someone new each time you call.
Years of internal production
KennedySmith (Press) Ltd, our main company, has operated printing presses in the UK since 1997.
That heritage means the board and ink suppliers supporting your order are trusted relationships built over decades, rather than new sources found for every incoming job.
As we mix ink and maintain our own board stock, colour matching is not dependent on a third party printer understanding your brief.
The factory manufactures exactly what appears on the approved proof.
Delivery personalised to your Orrell company
We deliver nationwide to your organisation, whether you need one sample or a full pallet.
Our delivery service collects from the same facility in Irvine following a set schedule, regardless of order size or destination within Orrell.
Whether a single box must be couriered for approval or multiple pallets need scheduling around a launch date, one consistent logistics process handles everything, ensuring delivery remains unchanged as the order expands.
Bespoke creations developed around your offering
Some products simply do not fit into a standard box.
When yours has an uncommon shape or challenging dimensions, we design the structure to accommodate it. Components that require separation during transit are treated with the same care, being built into the structure instead of being added afterwards.
Our design professionals evaluate your physical product rather than depending entirely on a specification sheet. An first sample confirms fit and performance before any item moves into full production.
Should the die cut call for refinement, we revise it and supply a second sample rather than producing an unfit batch.
Parceling products by Custom Pack Studio
Every item of packaging in our range is crafted within our own factory, ensuring the finish signed off on your sample is exactly the finish supplied with an order of five hundred.
From custom-made packaging for one product line to the accessories finishing an order, everything is made on one production line.
Cartons and cases
Reverse tuck end cartons and crash lock boxes work well for different retail and product packaging, with every panel printed so branding stays visible wherever containers are placed.
When considering jewellery and gifting, a rigid box with magnetic closure or a foil stamped lid starts presenting the product before it is even revealed!
The quality of the board material and the precision of the die cut are equally important as the print itself.
Corrugated envelopes and postal packaging
Postal mailer boxes are made to match your product’s dimensions instead of a standard size, reducing the need for void fill and reducing damage caused by a poorly fitting box during transit.
For larger products, we produce corrugated cardboard boxes and shipping cartons in full colour, while printed inserts cushion whatever is placed inside.
A gusseted box expands to accommodate multiple items in one order, making it suitable for subscription boxes or bundle deals whose contents vary monthly.
Wrapping adapted to each business area
Our premium packaging is suitable for diverse products across various industries.
Food packaging fundamentals
We hold BRC Global Packaging certification at High Hygiene level, which is often the first assurance our food packaging customers look for, from independent bakeries to wholesale suppliers moving into retail.
Of every category we provide, food and drink packaging is governed by the most demanding requirements, as ensuring safe contact with the product takes priority over the box’s appearance.
Luxury field
For jewellery and cosmetics, a tailored insert or foam cavity keeps products safe during transit, while foil stamping or soft touch lamination echoes the contents.
We create packaging designs that complement your products, bringing your brand a distinctly luxurious feel.
Mail containers for e-commerce companies
A crushed mailer frequently leads to a return or refund request, so e-commerce brands require a box designed to withstand the courier network and reach its destination intact.
In addition, bespoke packaging transforms opening the package into a remarkable unboxing experience.
Turning an opportunity into customer loyalty and, sometimes, complimentary online advertising!
Ensuring every reshuffle standardised
We handle every reorder as we would a first order, keeping the same named contact and proofing process, while sourcing the board and ink from the same suppliers as before.
The cost per unit decreases as the order size grows, with those savings already included in the pricing rather than depending on a discount code you have to remember to enter.
This pricing approach applies whether you need twenty boxes, several thousand replenished within a quarter, or a pallet prepared for bulk delivery.
Even a matched reorder from a different supplier is given identical proofing and quality checks as an brand-new design.
Nothing is approved without scrutiny simply because it is intended to imitate something you already possessed.
Sustainable procurement from our leading packaging centre
Every box we make is completely recyclable, helping to cut down on both plastic waste and waste sent to landfill.
We will refrain from adding laminate just for a shiny finish if it makes a box more difficult to recycle, whilst reducing single use plastic and EPS foam across the range.
If a sustainability statement need scrutiny during a procurement audit, we would be happy to discuss it with you either face to face or by telephone.
How modifying versus beginning runs
Please contact us with an approximate description of what you need to pack, your location in Orrell, the quantity you require, and whether we need to replicate an existing supplier.
If you are exploring new products or simply wish to check their quality before making a full order, request a sample through our free samples service.
Approve the proof after our team has prepared the artwork, matched it to any current specification and given written price confirmation.
Production and delivery typically require two to three weeks, while most UK and Orrell addresses get their orders within one to two working days after dispatch.
If necessary, reorder through your established named contact using the specification already held on file.
Get a complimentary quotation from a Orrell packaging provider now
Find the perfect packaging solution for your needs with Custom Pack Studio now.
Call 01294 314 919 or email contact@custompackstudio.co.uk. Switching from another supplier? Send us your current specification or a sample of your existing box, and we can quote directly against it, without starting from a blank page.
Making a fresh start can be equally effective.
Share what you are packing and the quantity required, either by phone or by beginning a design with our online design tool before ordering, and we will promptly send a written quotation, with no pressure to commit.
Your first sample is free, and it is free again when an existing account moves over to us. In both cases, the person preparing your quotation will still be the same person looking after your account in two years.
No matter what your business location, we deliver throughout the UK directly to Orrell from our Irvine factory.
