Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team handle it all.
We store your artwork safely on file, reproduce your colours with the same accuracy on the tenth reorder as on the first, and tell you straight away if a deadline seems tight.
From your first sample to a reorder two years later, one dedicated contact oversees your enquiry, production and delivery. The specification is unchanged because the same person continues at the helm.
For a packaging supplier built to grow with your business, call the welcoming team at Custom Pack Studio now.
What alters when packaging is transformed into an enduring supplier partnership?
When that first order comes in, attention turns to the box: its fit, its print quality, and whether it gets to you on time.
A working relationship with a supplier is demonstrated on order six, when the same product needs the same colour and fit, without asking you to explain the specification again from scratch.
Because we manage board stock and ink mixing within our own factory, your colour and wall thickness remain uniform from the first order through every reorder that follows.
The individual producing your quotation will also run your job on the press.
If anything about a reorder requires clarification, talk to them directly for a clear, genuine answer.
Why Penwortham-owned businesses select our company’s packaging packages
There is no minimum quantity required on every item
We do not impose a minimum order for any item we produce, meaning one sample and a five-hundred-unit reorder follow the identical process.
We do not require a minimum volume to take on your job, and small orders never incur an additional charge.
This shows that our growth is consistent with your Penwortham business.
When you feel ready to expand your business or product line, we will assist you through every stage of your journey.
Sole named contact from enquiry to delivery
One consistent contact remains with your account from initial enquiry to delivery, so your specification is already understood when you are ready to place another order.
You will not be passed between departments or made to explain the job again to someone new when you ring.
Years of in-house fabrication
KennedySmith (Press) Ltd, our parent company, has managed printing presses in the UK since 1997.
That history means the board and ink suppliers working on your order are established contacts developed over decades, not new sources found for each incoming job.
Since we produce our own ink and keep board stock, colour matching doesn’t rely on a third party printer understanding your brief.
The edition approved on the proof is exactly what leaves the factory.
Delivery bespoke to your Penwortham business
We supply throughout the country, wherever your business is located, whether you require one sample or a complete pallet.
In Penwortham, our delivery service keeps to the same schedule from the same Irvine factory, regardless of the order size or destination.
Whether you require a single box couriered for approval or multiple pallets arranged for a launch date, one streamlined logistics process coordinates both, ensuring delivery continues as usual as your order expands.
Bespoke designs made around your product
Certain products simply do not sit into a regular box.
When yours has an uncommon shape or awkward dimensions, we create the structure to accommodate it. Components needing separation during transit are treated with the same care, being built into the structure instead of being added afterwards.
Our design department evaluates your real product rather than relying solely on a specification sheet. An initial sample checks fit and function before any unit proceeds to full production.
If the die cut needs modification, we modify it and issue a further sample rather than creating a batch that is unsuitable.

Wrapping products from Personalised Pack Studio
All packaging in our range is produced at our own factory, so that the finish approved on a sample matches the finish supplied in an order of five hundred.
Everything from bespoke packaging for one product line to the accessories included with an order is produced on one production line.
Crates and cases
Reverse tuck end cartons and crash lock boxes accommodate varied retail and product packaging, with printing provided across every panel to keep the branding visible regardless of how the container is placed on a shelf.
For jewellery and gifting, a rigid box with magnetic closure or a foil stamped lid does much of the selling before being opened.
Here, quality board and an exact die cut are just as important as the printing itself.
Corrugated mailers plus delivery packaging
Postal mailer boxes are designed to suit your product’s measurements, minimising surplus void fill and reducing the damage that an ill-fitting box may cause in transit.
When heavier items set out on their journey, full colour corrugated cardboard boxes and shipping cartons protect them, while printed inserts carefully cushion everything inside.
A gusseted box expands to fit multiple items in one order, making it well suited for a subscription box or bundle deal with contents that change each month.
Packing services for your sector
Our premium packaging is well suited for a broad range of products and industries!
Food packaging materials
Our BRC Global Packaging certification covers the High Hygiene level. It is usually the initial assurance food packaging customers look for, from independent bakeries to wholesale suppliers moving into retail.
Of all the categories we supply, food and drink packaging demands the most attention, because safety where packaging meets the product must always precede the box’s appearance.
Premium sector
For jewellery and cosmetics, a customised insert or foam cavity holds products securely during transit, while foil stamping or soft touch lamination reflects the contents.
We produce packaging designs that suit your goods, bringing your brand a distinctly luxurious feel.

Mail parcels and online brands
When a mailer is delivered crushed, it typically suggests a request for a return or refund, leaving online brands needing packaging sturdy enough to arrive intact from the delivery network.
Tailored packaging also delivers a standout unboxing experience.
Turning an opening into customer loyalty and, at times, complimentary online advertising.
Ensuring every re-arrangement orderly
We process every reorder in the same way as a first order, using the same named contact, proofing process, and board and ink suppliers as previously.
As your order gets larger, the unit cost falls, with savings included in the price, so there is no discount code to keep track of!
That same pricing structure applies to twenty boxes, a few thousand restocked within a quarter, and a pallet reserved for bulk delivery.
A matched reorder obtained from a different supplier undergoes the same proofing and quality checks as a new design.
No item passes an inspection merely because it appears similar to something you possess already.
Eco-friendly procurement from our top packaging centre
Every box we produce is 100% recyclable, contributing to a reduction in plastic and landfill waste.
We will not introduce laminate solely for a glossy finish if it makes a box harder to recycle, and we are moving away from single use plastic and EPS foam throughout the range.
Should a sustainability claim come under scrutiny in a procurement audit, we would be delighted to talk it through with you face to face or by telephone.
How modifying as well as beginning works
Contact us with an estimated description of what you need to pack, your whereabouts in Penwortham, the needed quantity, and whether we need to replicate an existing supplier.
Order a sample through our free samples service when evaluating new products or reviewing quality before committing to a full order.
Approve the proof after our team has prepared the artwork, matched it to any existing specification, and confirmed the pricing in writing.
Production and delivery usually take two to three weeks, while the majority of UK and Penwortham addresses are reached within one to two working days following dispatch.
As required, place a repeat order through the same named contact using the same specification held on file.
Obtain your free quote from a Penwortham packaging supplier today
Explore your perfect packaging solution with Custom Pack Studio today.
Call 01294 314 919 or email contact@custompackstudio.co.uk. Switching from another supplier? Send us your current specification or a sample of your existing box, and we can quote directly against it, without starting from a blank page.
Beginning at the start is equally effective.
Tell us what you plan to pack and the quantity required, either over the phone or by putting together a design with our online tool before ordering. We will then send a quick written quotation, with no requirement to continue.
Your initial order comes with a complimentary sample, and so does the day your existing account transfers to us. In either case, the person who draws up your quotation will remain responsible for your account two years from now.
Regardless of your business location, we send throughout the UK directly to Penwortham from the same Irvine factory.



























