Whatever your packaging requirements, from one sample to a complete range of products for an ongoing account, one factory and one team manage everything.
Your artwork is kept safe with us, your colours stay accurate from the first order through the tenth, and we communicate clearly whenever a deadline is especially tight.
A the same named contact manages your enquiry, production and delivery, from the initial sample through to a reorder two years later. The spec stays the same because the same person remains responsible.
For a packaging supplier created to develop alongside your business, contact the welcoming team at Custom Pack Studio today.
How packaging transforms when it develops into a long-term supplier alliance
Once that first order comes in, the focus shifts to the box: its fit, its print quality, and whether it gets to you by the expected time.
A working relationship with a supplier is confirmed on order six, when the same product requires the same colour and fit, without requiring you to restate the specification again from the beginning.
We manage board stock and ink mixing in our very own factory, ensuring colour and wall thickness remain the same from your first order through all subsequent reorders.
The individual creating your quotation is also the one who operates your job on the press.
If a reorder needs further explanation, they are the person to contact directly for a genuine answer.
Why Rotherham-based businesses opt for our packaging options
No minimum spend on any item.
We do not impose a minimum order for anything we produce, meaning one sample and a five-hundred-unit reorder follow the same process.
We set no minimum volume requirement, and a small order will not incur an additional charge.
In other words, we grow with your Rotherham enterprise.
When you are ready to expand your business or broaden your product range, our support will be there for you at every stage of the journey.
A sole assigned contact throughout enquiry through to delivery
One dedicated contact oversees your account from enquiry right through to delivery and understands your specification when you are ready to order again.
You are never transferred between departments or expected to explain the job again to a different member of the team whenever you call.
Years of inhouse manufacturing
Our parent company, KennedySmith (Press) Ltd, has run printing presses in the UK since 1997.
That heritage means the board and ink suppliers supporting your order are trusted relationships developed over decades, rather than new sources found for every incoming job.
As we ready the ink and maintain our own board stock, your colour match does not rely on an outside printer’s interpretation of your brief.
The factory makes exactly what is shown on the approved proof.
Shipment adapted around your Rotherham enterprise
We supply throughout the country, wherever your business is based, whether you need one sample or a complete pallet.
Our delivery service gathers each order from the same Irvine factory according to the same schedule, regardless of its dimensions or destination in Rotherham.
Whether you require a single box delivered for sign-off or multiple pallets scheduled for a launch date, one reliable logistics process manages both, ensuring delivery stays consistent as your order grows.
Made-to-order layouts created for your product.
Some products do not sit within a conventional box.
When yours has an irregular shape or difficult dimensions, we create the structure to accommodate it. Components needing separation during transit are given the same consideration, being built into the structure instead of being added at a later stage.
Our design department deals directly with your actual product rather than using only a spec sheet. The first sample checks fit and function before full production begins.
If the die cut needs adjusting, we revise it and provide a second sample instead of making an unusable batch.

Boxing products with the help of Custom Pack Studio
All packaging in our range is made at our own factory, ensuring the finish approved on a sample matches the finish supplied in an order of five hundred.
Whether it’s custom packaging for a single product line or the accessories that finish an order, everything is produced on one production line.
Packages and cartons
Reverse tuck end cartons and crash lock boxes suit numerous retail and product packaging needs, with branding displayed on every panel so it stays visible wherever the container is placed on the shelf.
When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid starts selling the product before it has even been opened.
The standard of the board material and precision of the die cutting are equally important as the print itself.
Paperboard mailers plus shipping packaging
Postal mailer boxes are customised to your product’s dimensions, cutting down on void fill and helping to prevent the damage an poorly fitting box can cause in transit.
For larger or heavier products, we produce corrugated cardboard boxes and shipping cartons in full colour, while printed inserts safeguard the contents inside.
A gusseted box expands to hold multiple items in one order, making it suitable for a subscription box or bundle whose contents vary each month.
Cartons for the market
Our high-quality packaging is created to accommodate a broad selection of products across many industries.
Grocery packaging supplies
We maintain BRC Global Packaging certification at High Hygiene level, which is often the first assurance our food packaging customers look for, from independent bakeries to wholesale suppliers moving into retail.
Packaged products for food and drinks must meet the most demanding standards of every category we supply, because safety during product contact comes before appearance.
Luxury industry
When jewellery and cosmetics travel, a fitted insert or foam cavity keeps each product securely, while finishes such as foil stamping or soft touch lamination reflect what lies within.
We help you create packaging that enhances your items and gives your brand a premium feel.

Postal box and online retailers
A damaged mailer can spark a request for a return or refund, so online brands need a box strong enough to make its way through the delivery network undamaged.
Moreover, customised packaging delivers a lasting unboxing experience.
Converting an opening into customer loyalty and, from time to time, complimentary online advertising.
Preserving each reshuffle continuously
A repeat order adheres to the same procedure as a initial order, using the same named contact and proofing process, with board and ink supplied by the same suppliers as before.
Larger orders lower the unit cost, with the reduction built into the stated price instead of requiring a discount code to be applied.
This pricing model applies equally to twenty boxes, several thousand replenished during a quarter, or a pallet secured for bulk delivery.
A matched reorder obtained from a different supplier undergoes the same proofing and quality checks as a new design.
No item gets automatic approval just because it is similar to something you already had!
Sustainable acquisition from our leading packaging centre
Each box we produce is completely recyclable, which helps reduce plastic and landfill waste.
We will not add laminate purely for a glossy finish if doing so makes a box more difficult to recycle, and we are reducing our use of single use plastic and EPS foam across the range.
Should a sustainability claim come under scrutiny in a procurement audit, we would be delighted to discuss it with you in person or by telephone.
How altering and initiating performs
Contact us with an approximate description of what you need to pack, your location in Rotherham, the quantity required, and whether we need to replicate an existing supplier.
If you are exploring new products or simply want to assess their quality before placing a full order, ask for a sample through our free samples service.
Approve the proof after our team has completed the artwork, checked against any existing spec and verified pricing in writing.
Production and delivery generally require two to three weeks, while the majority of UK and Rotherham addresses get their orders within one to two working days after dispatch.
Place another order whenever needed via the same named contact, with the same specification already on file.
Receive a free estimate today from a Rotherham packaging supplier
Discover the right packaging solution for your needs with Custom Pack Studio now.
Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current spec or a sample of the existing box. We can quote against it directly instead of starting from scratch.
Beginning afresh can be just as effective.
Tell us what you are packing and the amount required by phone, or begin a design using our online design tool before placing your order. We will prepare a prompt written quote, with no obligation to continue.
Your initial order includes a free sample, and so does the day an existing account transfers to us. Regardless of which route you choose, the person putting together your quotation will still be managing your account two years from now.
Wherever your company is based in the UK, we deliver straight to Rotherham from our Irvine facility.



























