UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
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Packaging Supplier Royton

Custom Pack Studio is a UK-based supplier of custom boxes, mailers, and packaging supplies to Royton businesses, produced at our own factory in Irvine. We supply food and drink, cosmetics, jewellery and e-commerce brands, tailoring every order to the product itself, with no minimum order quantities required.

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UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Royton

From a single sample to a full packaging range for a continuing account, one factory and team handle every requirement.

We store your artwork files on file, ensure colour matching remains consistent from the first order through to the tenth, and tell you frankly when a deadline is particularly demanding.

A one named contact oversees your enquiry, production and delivery, from the initial sample to a reorder two years later. The specification stays consistent because the same person remains responsible.

For a packaging supplier designed to expand with your business, contact the helpful team at Custom Pack Studio today.

Which differs when wrapping develops into an sustained provider partnership?

A initial order is really about the box itself: will it fit, print clearly and reach you on time?

A supplier relationship demonstrates its value on the sixth order, when an matching product requires matching colour and fit, without the need for you to restate the specification from the beginning.

Because we handle board stock and ink mixing within our own factory, your colour and wall thickness stay uniform from the initial order through every reorder that follows.

The individual who prepares your quotation also oversees its production on the press.

When a reorder requires clarification, they are the person you speak to directly, ready with a genuine answer.

The reasons Royton businesses opt for our company’s packaging options

No minimum order on anything.

We do not impose a minimum order requirement for anything we produce, meaning the same process applies to one sample and a five hundred unit reorder.

Whether the order is modest or substantial, we are ready to take it on, with no minimum volume required and no added cost simply because it is modest.

This shows that our growth is consistent with your Royton business.

When the time comes to grow your business or product line, we will support you at each stage.

Sole assigned point of contact, from enquiry to delivery

One dedicated contact handles your account from the initial enquiry to delivery, maintaining a clear understanding of your specification when you are prepared to place another order.

You will not be passed between departments or made to explain the job again to someone new whenever you call.

Generations of inhouse creation

KennedySmith (Press) Ltd, our parent company, has been operating presses in the UK since 1997.

This track record indicates the board and ink suppliers supporting your order are long-established partners, built over decades rather than newly sourced for each new job.

Since we prepare our own ink and hold board stock, colour matching does not depend on a third party printer understanding your brief.

The edition approved on the proof is precisely what leaves the plant.

Delivery bespoke to your Royton company

We deliver nationwide to your business, whether you need a single sample or a full pallet.

Every delivery is collected from the same Irvine factory according to a single consistent schedule, whatever the size of the order or delivery destination in Royton.

Whether you require one box couriered for approval or several pallets scheduled around a launch date, one uniform logistics process oversees everything, so delivery remains unchanged as your order expands.

Customised concepts crafted to fit your product

Certain products do not fit within a conventional box.

If yours has an irregular shape or awkward dimensions, we design the structure to fit it perfectly. Components requiring separation during transit receive the same thoughtful treatment, incorporated into the structure from the beginning rather than introduced later.

Our design department evaluates your real product rather than relying solely on a specification sheet. An initial sample assesses fit and function before any unit goes into full production.

If the die cut needs refinement, we revise it and provide another sample instead of making a batch that fails to work.

Luminae Packaging - Custom Pack Studio

Wrapping items by Tailor-made Pack Studio

All packaging within our collection is made in our own factory, ensuring the finish approved from a sample is exactly the finish supplied for an order of five hundred.

From bespoke packaging for a single product line to the accessories that finish each order, everything is manufactured on a single production line.

Cases and boxes

Reverse tuck end cartons and crash lock boxes accommodate numerous retail and product packaging needs, with each panel printed to keep your branding noticeable wherever the container rests on a shelf.

For jewellery and gifting, a rigid box with magnetic closure or a foil stamped lid handles much of the selling before being opened.

Top quality board material and an precise die cut are just as important here as the print itself.

Paperboard mailers plus shipping packaging

Postal mailer boxes are created to fit your item, rather than a standard size, minimising wasted space and damage resulting in transit by a badly fitting box.

When bulkier items begin their journey, full colour corrugated cardboard boxes and shipping cartons protect them, while printed inserts softly cushion everything inside.

A gusseted box folds out to fit multiple items in one order, making it suitable for a subscription box or bundle whose contents vary each month.

Wrapping for the industry

Our quality packaging is appropriate for numerous products across different industries.

Catering packaging supplies

We have High Hygiene BRC Global Packaging certification, frequently the first aspect food packaging customers ask about, from small bakeries to wholesale suppliers expanding into retail.

Of every category we offer, food and drink packaging is governed by the most rigorous requirements, as ensuring safe contact with the product takes priority over the box’s visual appeal.

Upscale market

For jewellery and cosmetics, a fitted insert or foam cavity keeps each product securely during transit, while finishes such as foil stamping or soft touch lamination echo the contents.

We help create packaging that enhances your items and gives your brand a high-end feel.

bottle packaging scotland

Parcel cartons for internet businesses

A mailer arriving crushed commonly prompts a return or refund request, so e-commerce brands require a box built to endure the courier network and reach its destination intact.

Additionally, tailored packaging transforms unboxing into a lasting experience.

Converting an opening into customer loyalty and, from time to time, complimentary online advertising.

Maintaining every reorder uniform

We process every reorder in the same way as a first order, using the same named contact, proofing process, and board and ink suppliers as before.

As your order grows, the price per unit falls, with the saving included in the pricing rather than relying on a discount code.

The same pricing covers twenty boxes, a few thousand replenished during a quarter, or a pallet arranged for large-volume delivery.

A matched reorder from another supplier goes through the same proofing process and quality checks as a brand-new design.

Everything is evaluated separately, even when made to resemble something you owned before.

Environmentally conscious procurement from our flagship packaging site

Every box we make remains 100% recyclable, helping cut down on plastic and landfill waste.

We will not add laminate solely for a glossy finish if doing so makes a box harder to recycle, and we are reducing our use of single use plastic and EPS foam throughout the range.

If you need a sustainability claim to withstand procurement audit scrutiny, we would be pleased to talk it through with you in person or over the telephone.

How switching or starting works

Get in touch with us and provide an general idea of what you need packed, your location in Royton, the quantity required, and whether we should replicate an existing supplier.

Make use of our free samples service to order a sample when trialling new products or checking quality before placing a larger order.

Authorise the proof after our team produces the artwork, follows any existing spec and verifies pricing in writing.

Production and delivery generally take two to three weeks, while the majority of UK and Royton addresses get their orders within one to two working days following dispatch.

Place another order whenever needed through the same named contact, with the same specification kept on file.

Get a zero-cost quotation from a Royton packaging distributor right away

Discover the ideal packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. If you are changing supplier, send your current specification or a sample of the existing box, allowing us to quote directly against it instead of starting from a blank page.

Beginning at the start works equally well.

Share what you are packing and the quantity required, either by phone or by beginning a design with our online design tool before ordering, and we will quickly provide a written quotation, with no pressure to commit.

Your first sample is provided at no cost, and it is also provided at no cost when an existing account transfers to us. In both cases, the person providing your quotation will still be the same person looking after your account in two years.

No matter where your organisation is based in the UK, we deliver directly to Royton from our Irvine site.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
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    2 Brewster Pl, Irvine KA11 5DD