UK Manufactured
No minimum order
Fast Turnaround
100% Recyclable
Custom Pack Studio - Logo Dark
View Industries Page
View Products Page
NewsCase StudiesLogin

Packaging Supplier Sheffield

Custom Pack Studio is a UK supplier of custom boxes, mailers and packaging supplies to Sheffield businesses, produced at our own factory in Irvine. We supply food and drink, cosmetics, jewellery, e-commerce brands, crafting every order to the product itself, with no minimum order quantities required.

  • Guide to Product Packaging Designs
    Products

    Products

    Choose your packaging and configure to your exact needs.

  • Sleeve Image 2
    Design Yourself

    Design Yourself

    Know exactly what you want or have an existing design from elsewhere? Use our tool to quickly bring your ideas to life.

  • Hero Placeholder - Design Consultation
    Design Consultation

    Design Consultation

    Need extra help? Our team of professional graphic designers can aid with their extensive years of experience.

UK Manufactured

Fully manufactured in our Scotland-based manufacturing facility.

Fully Customisable - Homepage - 720px
No minimum order

As many or as little as one product can be ordered.

Food Packaging Edinburgh
Fast Turnaround

Fast turnaround on custom product development.

No Minimum Order - Homepage - 720px
100% Recyclable

We are FSC Certified with Net-Zero ambitions

Sustainable Packaging for Small Businesses
Packaging Supplier Sheffield

From a single sample to a complete range of packaging products for an ongoing account, one factory and one dedicated team handle everything in one place.

We keep your artwork in our records, reproduce your colours on your tenth reorder just as on the first, and tell you honestly when a deadline is tight.

A single named contact handles your enquiry, production and delivery, from the first sample through to a reorder two years later. The spec stays the same because the same person stays responsible.

For a packaging supplier created to expand with your business, get in touch with the friendly team at Custom Pack Studio today.

Which alterations arise when packaging becomes an enduring supplier relationship with Sheffield

A first order primarily tests the box itself: whether it is the right fit, prints correctly and arrives as scheduled.

A supplier relationship is proven on order six, when the same product calls for the same colour and fit, without requiring you to restate the specification again from scratch.

By overseeing board stock and ink mixing within our own factory, we ensure that colour and wall thickness remain consistent from your first order through every later reorder.

The person who puts together your quotation likewise manages its production on the press.

Questions about a reorder go directly to them for a clear, honest answer.

Why Sheffield-owned firms choose our company’s packaging solutions

No need for a minimum purchase on all product

We impose no minimum order on any product we produce, so one sample and a reorder of five hundred units are handled using identical procedures.

Whether the order is small or considerable, we are ready to take it on, with no minimum order quantity required and no extra fee simply because it is modest.

This shows we develop along with your Sheffield business.

When you are ready to grow your business or broaden your product range, our support will remain with you at every stage of the journey.

Sole assigned representative, from question to delivery

A single dedicated contact stays with your account from the initial enquiry to delivery, so your order details is already known when you are ready to place another order.

You are never transferred between teams, or required to repeat the details of the job to a new person whenever you call.

Countless decades of internal manufacturing

Our group company, KennedySmith (Press) Ltd, has operated presses in the UK since 1997.

This background means the board and ink suppliers working on your order are well-established partners, built over decades rather than newly sourced for each individual job.

As we prepare ink and keep board stock in house, colour matching does not rely on a third party printer understanding your brief.

What you approve in the proof is precisely what leaves the factory!

Distribution crafted in line with your Sheffield operation

We deliver nationwide, wherever your business is based, whether you need one sample or a full pallet.

Our delivery service picks up from the same factory in Irvine according to a regular schedule, regardless of order size or destination within Sheffield.

Whether you are seeking a single box delivered for sign-off or multiple pallets scheduled for a launch date, one consistent logistics process coordinates both, ensuring delivery remains unchanged as your order grows.

Bespoke designs created to suit your product

Some products cannot be accommodated inside a standard box.

If yours has an atypical shape or challenging dimensions, we create the structure to fit it precisely. Components requiring separation during transit receive the same considered treatment, incorporated into the structure from the beginning rather than introduced later.

Our design specialists evaluate your physical product rather than depending entirely on a specification sheet. An initial sample confirms fit and performance before any item enters full production.

If the die cut needs adjustment, we adjust it and dispatch a second sample rather than producing a batch that is not suitable.

Luminae Packaging - Custom Pack Studio

Packing products by Custom Pack Studio

Every item in our packaging range is manufactured at our own factory, so the finish approved on your sample is precisely what you receive when ordering five hundred.

From custom packaging designed for a single product line to the accessories that complete each order, everything comes from one production line.

Boxes and containers

Reverse tuck end cartons and crash lock boxes work well for different retail and product packaging, with each panel printed so branding remains visible wherever containers are positioned.

When it comes to jewellery and gifting, a rigid box with a magnetic closure or foil stamped lid starts selling the product before it has even been opened.

In this case, good-quality board and an exact die cut are equally important as the printing itself.

Corrugated mailers and delivery packaging

Postal mailer boxes are produced to suit your product’s dimensions, helping to reduce void fill and helping to prevent the damage a poorly fitted box can cause during transit.

For bigger or more substantial items, we make corrugated cardboard boxes and shipping cartons in complete colour, while printed inserts provide cushioning for the contents.

A gusseted box opens out to fit several items in one order, making it ideal for subscription boxes or bundle deals whose contents differ each month.

Packing solutions for the industry

Our top-grade packaging is particularly suitable to diverse products across various industries.

Cuisine packaging necessities

We maintain BRC Global Packaging certification at High Hygiene level, frequently being the first assurance our food packaging customers seek, from independent bakeries to wholesale suppliers moving into retail.

Of every category we offer, food and drink packaging is governed by the most rigorous requirements, as maintaining safe contact with the product takes priority over the box’s visual appeal.

High-end segment

For jewellery and cosmetics, a shaped insert or foam recess prevents movement during transit, while foil stamping or soft touch lamination echoes the product within.

We help design packaging that complements your items and provides your brand a high-end feel.

bottle packaging scotland

Mail box and online companies

A damaged mailer can lead to a return or refund request, so e commerce brands need a box durable enough to pass through the delivery network undamaged.

What’s in addition, bespoke packaging makes opening your order a a memorable unboxing experience!

Converting an opening into customer loyalty and, at times, complimentary online advertising.

Sustaining each reshuffling in consistency

We handle every reorder as we would a first order, retaining the same named contact and proofing process, while obtaining the board and ink from the same suppliers as previously.

As your order grows, the reduced unit cost is shown directly in the quoted price, so there is no discount code to keep in mind.

The identical pricing structure is applicable to twenty boxes, several thousand replenished within a quarter, and even a pallet prepared for bulk delivery.

Even a matched reorder from another supplier receives the same proofing and quality checks as those applied to an entirely new design.

Nothing is accepted solely because it is intended to resemble something you already had.

Green sourcing from our leading packaging facility

Each box we produce is completely recyclable, which helps reduce plastic and landfill waste.

We will avoid adding laminate solely for a glossy finish if it makes a box more difficult to recycle. We are also reducing single use plastic and EPS foam throughout the range.

Should your sustainability claim need to withstand a procurement audit, we would be delighted to talk it through with you in person or over the phone.

How adapting or commencing operates

Please get in touch with us with an general summary of what you need to pack, where you are based in Sheffield, the quantity required, and whether an existing supplier must be matched.

Make use of our free samples service to order a sample when evaluating new products or verifying quality before placing a full order.

Sign off on the proof after our team completes the artwork, matches any existing specification and verifies the pricing in writing.

Production and delivery usually take two to three weeks, while the majority of UK and Sheffield addresses get their orders within one to two working days after dispatch.

Place a repeat order whenever required, using the same named contact and specification on file already!

Get a no-cost quotation from a Sheffield packaging service now.

Explore the right packaging solution with Custom Pack Studio today.

Call 01294 314 919 or email contact@custompackstudio.co.uk. Switching from another supplier? Send us your current specification or a sample of your existing box, and we can quote directly against it, without starting from a blank page.

Beginning at the start is equally effective.

Let us know what you are packing and the amount required, either by phone or by starting a design with our online design tool before ordering, and we will promptly provide a written quote with no obligation to proceed.

Your first order comes with a complimentary sample, as does the day your current account transfers to us. In either case, the person who draws up your quotation will remain responsible for your account two years from now.

From our Irvine factory, we ship directly across the UK to Sheffield, wherever your business is based.

Our Process

From idea to product in 
three easy steps

Step 1
Select and Configure

Select from our range of packaging styles and configure dimensions and specifications.

Step 2
Design your branded packaging

Create or upload your existing designs for each area and insert.

Step 3
Send to Print!

Once you are happy send your order to us and we will look after bringing your design to life!

About Us

All About Custom Pack Studio
A few words from Custom Pack Managing Director, Joni Tan:

“One thing I delight in hearing after a meeting is ‘well, that was easy.’

That’s not an accident as it’s exactly what we set out to build. I genuinely believe that great packaging shouldn’t be a privilege reserved for businesses with big budgets or big order volumes.

Every product deserves to be presented well, whatever stage you’re at. Whether you want to talk it through with us or just jump straight into our online design tool and do it yourself, we’ve made sure there’s a straightforward route in for every kind of business.

No minimums, no hidden costs, no hoops to jump through. Custom Pack simply offers great packaging, made right here in Scotland.”

Custom Pack Studio & Kennedy Smith
Custom Pack Studio Managing Director Joni Tan

Based in Irvine, Custom Pack Studio is home to one of Scotland’s most advanced packaging development facilities.

Our experienced team has been working in the packaging industry for decades in tandem with Kennedy Smith. Our goal is to help individuals and businesses from any sectors to design and develop quality packaging exactly how you envision it. 

Whether you are an established brand looking for a packaging solution to help you scale and match your growth journey, or a new local family business looking for your products to hit the market in style, Custom Pack Studio is here to meet all your packaging needs.

Riverside Business Park, Irvine
Based at one of Scotland's most advanced packaging development centres, we have the tools and capabilities to meet the packaging needs of businesses of all shapes and sizes.
Location
2 Brewster Pl, Irvine KA11 5DD
Get a FREE Consultation
Contact Scotland's packaging experts today!
  • Call Us

  • Email

  • Our Facility

    2 Brewster Pl, Irvine KA11 5DD